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Hyster

Hyster B024 S135xl2 S155xl2 S6.00xl S7.00xl Forklift Service Repair Workshop Manual PDF

Hyster B024 S135xl2 S155xl2 S6.00xl S7.00xl Forklift Service Repair Workshop Manual PDF

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Machine data plate
Brand
Hyster
Equipment
Material Handling
Format
PDF, searchable, print-ready
Delivery
Instant download after checkout
Language
English

What happens after you pay

  • Download link opens on the order page immediately
  • The same link is emailed to you — re-download any time
  • Open on phone, tablet or PC; print only the pages you need
  • Not sure it covers your serial range? Ask us before you buy
🏷️ Basic Information
Identification
Make:
Hyster
Model:
B024 Series
Model Variants:
S135XL2, S155XL2, S6.00XL, S7.00XL
Production Years:
Not specified in manual
👋 Introduction
Market Position
Target Audience:
Owners, mechanics, and technicians responsible for maintenance and repair of Hyster B024 series forklifts.
Vehicle Class:
Class 4 cushion tire lift trucks with internal combustion engines.
Competitive Analysis
Advantage:
Comprehensive factory repair information covering all major systems, including advanced engine and transmission technologies.
Key Features
Engine Options:
GM 4.3L V6 and Perkins Diesel 1000 Series (AR, YG, YH variants).
Transmissions:
Two-speed powershift and manual transmissions.
Advanced Systems:
Microprocessor Spark Timing System (MSTS), hydraulic gear pumps, main control valves, tilt cylinders.
📋 Manual Details
Coverage
Coverage Areas:
Periodic maintenance, frame repair, drive and steering axle repair, steering control unit repair, brake system repair, electrical system, cooling system, differential repair, mast repair.
Specifications
Page Count:
Not specified
Manual Type:
Service Repair Factory Manual
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine repair, including specifications and troubleshooting.
Transmission:
Powershift and manual transmission overhaul, adjustments, and troubleshooting.
Electrical System:
Wiring diagrams, component testing, and repair.
Cooling System:
Radiator, thermostat, water pump, and cooling fan service.
Hydraulic System:
Pump, control valves, cylinders, and hoses.
Brakes:
Brake system repair, adjustment, and bleeding.
Steering:
Steering control unit and axle repair.
Axles:
Drive and steering axle repair.
Differential:
Differential repair and adjustment.
Frame:
Frame repair and alignment procedures.
Mast:
Mast repair, disassembly, and reassembly.
Procedures Included
Periodic Maintenance:
Scheduled service checklists and procedures.
Disassembly and Assembly:
Step-by-step instructions for major components.
Testing and Adjustment:
Procedures for component testing and system adjustments.
Troubleshooting:
Diagnostic guides and fault codes.
Technical Depth
Level:
Factory service manual level with detailed technical information.
Specifications:
Technical specifications for all major components.
Fasteners:
Metric and Inch/SAE fastener types identified.
Parts Information
Parts Identification:
Includes part numbers and diagrams where applicable.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Compatibility:
Works on any device with a PDF viewer (Windows, Mac, iOS, Android).
Requirements:
PDF reader software required.
Searchability:
Text searchable if the PDF contains text layer (typical for factory manuals).
Print Quality
Resolution:
High resolution for clear diagrams and text.
Binding
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
N/A - digital download
⚙️ Engine Specifications
Primary Engine
Engine Make:
GM
Engine Model:
4.3L V6
Fuel Type:
Gasoline (likely)
Displacement:
4.3 liters (262 cu in)
Power Output:
Not specified in manual
Engine Options
Alternative Engine:
Perkins Diesel 1000 Series (AR, YG, YH)
Fuel Type:
Diesel
Power Output:
Not specified in manual
Performance
Ignition System:
Microprocessor Spark Timing System (MSTS) for GM engine.
Fuel System
Fuel Delivery:
Not specified in manual
🔧 Transmission
Standard Transmission
Type:
Two-speed powershift transmission
Optional Transmission
Type:
Manual transmission
Features
Shift Control:
Electro-hydraulic or hydraulic control (not specified)
📐 Dimensions
Exterior
Wheelbase:
Not specified
Length:
Not specified
Weights
Curb Weight:
Not specified
🛡️ Safety Features
Ratings
Crash Test Rating:
N/A - industrial vehicle
Active Features
Braking System:
Service brakes and parking brake (details in manual).
Steering:
Power steering (if equipped).
Passive Features
Operator Protection:
Overhead guard (standard on most forklifts).
Seat Belt:
Operator restraint system (if equipped).
💡 Technology Features
Infotainment
Audio System:
N/A - industrial vehicle
Driver Assistance
Monitoring Systems:
Microprocessor Spark Timing System (MSTS) for engine management.
🔧 Maintenance
Service Intervals
Periodic Maintenance:
Scheduled maintenance as outlined in the manual.
Fluid Specifications
Engine Oil:
Refer to manual.
Transmission Fluid:
Refer to manual.
Hydraulic Fluid:
Refer to manual.
Coolant:
Refer to manual.
Known Issues
Common Wear Items:
Brake pads, filters, belts, hoses.
Electrical System:
Potential issues with MSTS components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyster Company
History:
Hyster has been a leading manufacturer of lift trucks since 1929.
Model Evolution
Series:
B024 series, part of the XL2 generation.
Production Location
Assembly:
Various Hyster manufacturing facilities worldwide.
🏆 Awards & Recognition
Recognition
Awards:
No specific awards mentioned for this model.

Delivery & file format

This is a digital PDF download, not a printed book. After payment the download link appears on your order confirmation page and is emailed to the address you entered. Files open in any PDF reader on phone, tablet or computer and can be printed.

Check the serial range before you buy

Manufacturers change procedures and part numbers by serial-number break. If your data plate shows a serial prefix that is not listed above, contact us with the model and serial number and we will confirm coverage before you order.

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  • Instant download PDF link on your order page and by email right after payment.
  • Secure checkout Encrypted Shopify checkout — we never see your card.
  • Print-ready PDF Searchable text, print the pages you need for the workshop.
  • Phone, tablet, PC Open it in the cab, the workshop or the office.