Eaton Fuller Heavy-Duty FR/FRO Transmission TRSM2400 Workshop Service & Repair Manual # 1 Top Rated

Eaton Fuller Heavy-Duty FR/FRO Transmission TRSM2400 Workshop Service & Repair Manual With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently. Below is an example of the topics this manual covers, an absolute wealth of information at your fingertips. Model Covered: Eaton Fuller Transmissions FR-11210B FR-12210B FR-13210B FR-14210B FR-15210B FR-9210B FRF-11210B FRF-12210B FRF-13210B FRF-14210B FRF-15210B FRF-9210B FRO-11210B FRO-11210C FRO-12210B FRO-12210C FRO-13210B FRO-13210C FRO-14210B FRO-14210C FRO-15210B FRO-15210C FRO-16210B FRO-16210C FRO-17210C FRO-18210C FROF-11210B FROF-11210C FROF-12210B FROF-12210C FROF-13210B FROF-13210C FROF-14210B FROF-14210C FROF-15210B FROF-15210C FROF-16210B FROF-16210C Service Manual Covers: General Information Purpose and Scope of Manual .................................... 1 Serial Tag Information and Model Nomenclature ........ 5 Lubrication Specifications ........................................... 8 Oil Leak Inspection Process ....................................... 10 Transmission Operation ............................................ 11 Tool Specifications .................................................... 15 Torque Specifications ................................................ 19 Power Flow Diagrams ............................................... 21 Air System Troubleshooting ...................................... 31 General Troubleshooting Chart ................................. 42 Air System Overview ................................................. 45 Timing Procedures .................................................... 60 In-Vehicle Service Procedures How to Disassemble the Roadranger Valve ............... 62 How to Assemble the Roadranger Valve ................... 64 How to Remove Compression Type Fittings .............. 66 How to Install Compression Type Fittings ................. 67 How to Remove Push-To-Connect Type Fittings ...... 68 How to Install Push-To-Connect Type Fittings .......... 69 How to Remove a Roadranger Valve ......................... 70 How to Install a Roadranger Valve ............................ 71 How to Remove the Gear Shift Lever/Remote Shift Control ....................................................... 72 How to Install the Gear Shift Lever/Remote Shift Control ....................................................... 73 How to Adjust the Remote Shift Control (LRC Type) . 74 How to Remove the Detent Spring ............................ 76 How to Install the Detent Spring ............................... 77 Neutral Switch Operation and Testing ....................... 78 How to Remove the Neutral Switch ........................... 79 How to Install the Neutral Switch .............................. 80 Reverse Switch Operation and Testing ...................... 81 How to Remove the Reverse Switch ......................... 82 How to Install the Reverse Switch ............................. 83 How to Install the Shift Bar Housing ......................... 84 How to Remove the Shift Bar Housing ...................... 85 Ho to Remove the Oil Seal Mechanical/Magnetic Speedometer ...................................................... 86 How to Install the Oil Seal Mechanical/Magnetic Speedometer ...................................................... 88 How to Remove the Auxiliary Section in Chassis ...... 90 How to Install the Auxiliary Section in Chassis .......... 92 How to Disassemble the Integral Oil Cooler .............. 96 How to Assemble the Integral Oil Cooler ................... 98 How to Remove the Air Module ................................ 99 How to Install the Air Module .................................. 101 Transmission Overhaul Procedures-Bench Service How to Disassemble the Gear Shift Lever ................102 How to Assemble the Gear Shift Lever ....................104 How to Remove the Shift Bar Housing ....................106 How to Install the Shift Bar Housing ........................107 How to Disassemble the Shift Bar Housing .............108 How to Disassemble the Range Cylinder .................111 How Assemble the Range Cylinder ..........................112 How to Assemble the Shift Bar Housing ..................114 How to Remove the Input Shaft Assembly (without main case disassembly) .....................118 How to Install the Input Shaft Assembly (without main case disassembly) .....................120 How to Remove the Auxiliary Section ......................122 How to Disassemble the Auxiliary Section ...............124 How to Disassemble the Range Yoke ......................127 How to Disassemble the Output Shaft .....................128 How to Disassemble the Synchronizer Assembly ....129 How to Assemble the Synchronizer Assembly .........130 How to Remove the Clutch Housing ........................132 How to Assemble the Output Shaft ..........................133 How to Assemble the Range Yoke ...........................135 How to Disassemble the Auxiliary Countershaft ......136 How to Remove the Auxiliary Countershaft Bearing Races ..................................................137 How to Install the Auxiliary Countershaft Bearing Races ..................................................138 How to Assemble the Auxiliary Countershaft ...........139 How to Remove the Auxiliary Drive Gear Assembly .................................................140 How to Disassemble the Upper and Lower Reverse Idler Gear Assembly ............................141 How to Remove the Upper and Lower Countershaft Bearings ......................................144 How to Remove the Mainshaft Assembly ................146 How to Remove the Countershaft Assemblies .........149 How to Disassemble the Countershaft Assemblies ..................................151 How to Remove the Input Shaft and Main Drive Gear ................................................153 How to Prepare the Main Case for Reassembly .......155 How to Disassemble the Mainshaft Assembly .........156 How to Assemble the Mainshaft Assembly with Non-Selective (Non-Adjustable) Tolerance Washers ...........................................158 How to Install the Mainshaft Assembly ....................161 How to Assemble the Countershaft Assemblies .......163 How to Assemble the Lower Reverse Idler Gear Assembly .................................................165 How to Install Countershaft Assemblies ..................167 Table of Contents How to Install the Lower Countershaft Bearings ..... 168 How to Install the Input Shaft and Main Drive Gear ........................................................ 170 How to Install the Input Bearing Cover .................... 172 How to Install the Upper Countershaft Bearings ..... 173 How to Install the Upper Reverse Idler Gear Assembly ................................................. 175 How to Install the Auxiliary Drive Gear Assembly .... 177 How to Install the Clutch Housing ........................... 178 How to Remove the Oil Pump ................................. 180 How to Install the Oil Pump .................................... 181 How to Install the Oil Seal ....................................... 182 How to Assemble the Auxiliary Section ................... 183 How to Install the Auxiliary Section ......................... 187 Shim Procedure without a Shim Tool for Tapered Bearings ............................................ 189 This manual is very easy to use, it is designed in PDF format to simply view on your windows pc or mac/tablet/smartphone etc. You can print what you need when you need it and throw away when the work is complete. You can also print this entire manual if you would like to have a hardcopy. The ONLY Workshop Service Manual You Will Ever Need. Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual within minutes of placing your order via Instant Download on completion of payment via our safe & secure payment processor. We accept ALL major credit/debit cards/PayPal. Smart, Convenient, Fast! - Download Today! If you are looking for a specific manual & cant find it then either search our shop (link above) or contact our customer support team via the Contact Seller link with details of the required manual & we will do our absolute best to find it for you as we have one of the biggest manual databases online. Thanks For Visiting Our Page & Have A Nice Day!