2000 Arctic-cat ZRT 800 Service Repair Workshop Manual

This is the COMPLETE Service and Repair Manual for the 2000 Arctic-cat ZRT 800 Service Repair Workshop Manual. It covers every single detail.

2000 Arctic Cat ZRT 800 Service Repair Workshop Manual PDF VEHICLE/EQUIPMENT INTRODUCTION: The 2000 Arctic Cat ZRT 800 is a high-performance trail snowmobile that represents Arctic Cat's commitment to combining aggressive handling with reliable mountain performance. Built on Arctic Cat's proven ZRT platform, this sled was engineered for riders who demand spirited trail performance, responsive suspension, and a lightweight chassis that carves through corners. The ZRT (Zipper, Race, Track) 800 is powered by a 797cc two-stroke engine that delivers strong acceleration and sustained power output in cold conditions. Arctic Cat was already a well-established name in powersports when they launched the ZRT 800, building on decades of snowmobile engineering expertise from their facility in Thief River Falls, Minnesota. The ZRT 800 featured independent rear suspension, hydraulic shock absorbers, and a sport-tuned chassis geometry that made it one of the most fun-to-ride trail sleds of its generation. SERVICE & REPAIR SCOPE: - Complete engine disassembly, inspection, and rebuild procedures for the 797cc two-stroke engine - Cylinder head removal, piston ring replacement, crankshaft inspection, and bearing service - Carburetor synchronization, jetting adjustments, and fuel system maintenance - Drive belt inspection, clutch primary and secondary service, helix and roller weight replacement - Rear track suspension overhaul, hyfax rail replacement, slide rail bearing service - Front suspension A-arm replacement, shock absorber rebuild, spindle and steering component service - Electrical system diagnostics including CDI module testing, stator output verification, and wiring harness repair - Brake system maintenance: pad replacement, caliper service, rotor inspection, and hydraulic line bleeding - Hood, body panel, windshield, and seat removal and installation - Exhaust system inspection and silencer pack replacement TECHNICAL SPECIFICATIONS: - Engine type: Two-stroke, twin-cylinder, liquid-cooled - Displacement: 797cc - Carburetion: Dual Mikuni or Keihin carburetors (model-dependent) - Ignition: CDI electronic ignition - Clutch: Arctic Cat automatic P-85 primary, TEAM secondary - Track dimensions: 121-inch length, sport lug pattern - Suspension: Front independent A-arm with hydraulic shocks; rear independent rail suspension - Brakes: Hydraulic disc brake - Fuel capacity: Approximately 12 gallons - Weight: Approximately 550 lbs (dry) DIAGNOSTIC INFORMATION: - Engine will not start: Verify fuel delivery at carburetors, test spark output from CDI, check kill switch circuit and tether switch continuity, inspect crankcase seals for vacuum leaks - Rough idle or hesitation: Clean and synchronize carburetors, check needle clip position, inspect reed valves for cracking, verify proper fuel-to-oil ratio - Overheating on trail: Test coolant circulation, inspect water pump impeller, check thermostat operation, verify radiator fins not blocked with snow buildup - Track slippag

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