Westerbeke Marine GASOLINE GENERATORS Single Phase Service/Repair/ Workshop Manual

WESTERBEKE MARINE GASOLINE GENERATORS Single Phase Service / Repair/ Workshop Manual Instant Download! This manual contains maintenance and repair procedure for the WESTERBEKE MARINE GASOLINE GENERATORS Single Phase. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use. Models Covers: 6.5KW SBCG-60HZ 5.4KW SBCG-50HZ 5.0KW SBCG-60HZ 4.2KW SBCG-50HZ Service Repair Manual Covers: ENGINE TESTING TESTING FOR OVERHAUL ...................................... 2 Serial Number ...................................................... 2 ENGINE TROUBLESHOOTING .................................. 3 ON-BOARD SOFTWARE DIAGNOSTICS ................ 3-8 Instructions for using PC Interface Software to test System Components ENGINE ADJUSTMENTS AND TESTING Compression Test ................................................. 9 Cylinder Head Bolt Sequence .............................. 9 Drive Belt Adjustments ...................................... 10 Oil Pressure ........................................................ 1 0 Spark Plugs ......................................................... 1 0 Ignition Wires ..................................................... IO Valve Clearance .................................................. 11 Measuring Exhaust Back Pressure ..................... 11 Ignition Timing ................................................... ll Ignition Coi1 ....................................................... 12 Testing the Igniter .............................................. 12 Testing/Adjusting Pick-Up Coil.. ....................... 12 BLEEDING THE FUEL SYSTEM .................................. 13 Wiring Diagram ........................................................ 14 Relay Control Board .............................................. 15 Control Circuit (Panels) ......................................... 16 Electronic Control (ECU) ...................................... 17 Fuel Injection ......................................................... IS Throttle Body ........................................................ 18 ELECTRONIC COMPONENT TESTING ........................ 19 Map Sensor ............................................................ 19 Stepper Motor ................................. ; ...................... 20 Fuel Injector/Pressure ............................................ 20 Shutdown Switches ............................................... 21 Pick-Up Coil (MPU) ............................................. 22 Fuel Pump .............................................................. 22 Oxygen Sensors ..................................................... 23 Air, CooJant, Heater Sensors ................................. 24 Battery Charging Circuit ....................................... 25 ELECTRICAL TESTING VALUES (Chart) ...................... 26 NOTE: The Manuals preliminary pages TV, V, VI provide data on Carbon Emissions, Catalyst Replacement, and Testing Back-Pressure. ENGINE DISASSEMBLY, INSPECTION AND ASSEMBLY DESCRIPTION ........................................................ 27 GENERAL INFORMATION ....................................... 28 TIMING BELT DISASSEMBLY INSPECTION AND REPLACEMENT ............... 29-32 This procedure may be performed with the generator in the boat SAFE CO Components ...................................... 33 Oil Gallery, Distributor, Thermostat, Raw Water Pump ........................... 35 Cylinder Head/Valves ......................................... 36 Cylinder Head/Rocker Cover ............................. 39 Camshaft/Rocker Arms ..................................... .40 Piston/Connecting Rods .................................... .42 Front Case/Counterbalance Shaft and Oil Pan ......................................................... 47 Oil Pump/Front Case .. , ....................................... 50 Crankshaft, Bearings/Oil Seal.. .......................... 51 Cylinder Block/Pistons ....................................... 54 Coolant Pump ..................................................... 55 Exhaust Manifold/Heat Exchanger .................... 56 ENGINE HARDWARE TORQUES ................................ 57 RAW WATER PUMP (Exploded View) ....................... 58 STARTER MOTOR (Exploded View) .......................... 59 DISTRIBUTOR (Exploded View) ................................ 62 SERVICE DATA STANDARDS/LIMITS (Chart) ............. 63 Nut/Bolt Tightening Methods ................................... 66 Special Tools-Engine ................................................ 67 BC GENERATORS ....................................................... 68 BC TROUBLESHOOTING (Chart) .............................. 69 Internal Wiring Schematic ..................................... 69 Exciting the Generator ........................................... 70 Testing Continuity ................................................. 72 Testing Capacitors ................................................. 73 Exciter Windings ................................................... 73 Testing BC Rotor ................................................... 74 BC Components .................................................... 75 INTEGRAL CONTROLLER (Charger) ......................... 76 AC TERMINAL CONNECTIONS .................................. 76 SBEG WINDINGS SCHEMATICS ................................ 77 SPECIAL TOOLS-GENERATOR ................................... 78 SHORE POWER TRANSFER SWLTCH ........................ 79 REMOTE CONTROL WIRING DIAGRAM .................... 80 ENGINE-GENERATOR SPECIFICATIONS .................... 81 METRIC CONVERSION (Charts) ................................ 82 Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal. All pages are printable. File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader & WinZip Looking for some other Service manual, please check: Thank you ! have a great day there !