Aprilia Atlantic 500 Year 2002 Workshop Service Repair Manual

The service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full dffect at every opportunity. This service manual mainly contents the necessary technical information for operation performed in a service workshop. This Service and Repair Manual Covers the following Models: - Aprilia Atlantic 500, Year 2002 Workshop Service Manual This service manual contains: Safety warnings Precautions and general information Replacing components Using the manual Identification data Notes on fuel, lubricants, coolant and other items fuel Running-in rules Precautions and General information Spare parts Technical data Lubricant chart Tightening torques table Periodic maintenance programme Periodic maintenance schedule Lubricating points Battery Removing the battery cover Checking and cleaning the terminals Removing the battery Long inactivaty of the battery Checking the electrolyte level Recharcing the battery Installing the battery Spark plug Adjusting the throttle control Air filter Engine oil Checking and restoring the engine oil level Renewing the engine oil and The engine oil filter Checking the transmission oil level and topping up Topping up Renewing the transmission oil Disc brakes Check Restoring the brake fluid level Checking brake pad wear Bleeding the braking system (front side only) Bleeding the integral braking system Checking and restoring the coolant level Renewing the coolant Circuit bleeding Checking and adjusting the steering Adjusting the bearings play Steering damper Check engine pin bushings Checking the front suspension Checking the rear suspension Adjusting the rear suspension Adjustment of the rear suspension spring preload Wheels and tyres Wheels inspection Tyres Pressure tyres Components that can be removed without Removing the engine removing the engine from the frame Fuel tank and pump Ems fuel injection system Fuel supply system Fuel supply check Fuel pump removal/dismantling Fuel pump and fuel level feeler disassembly and checking Throttle body Throttle body removal System description Coolant Radiator removal Electrical cooling fan removal Expansion tank removal Thermostat valve Coolant pump Coolant thermistor Checking the recharging system Checking the recharging voltage Checking the alternator no-load Checking the alternator continuity Voltage regulator Fuel injection system Injection supply wire diagram Stand switch control Injection relay controls Ignition/injection system E.C.U. Connections Connections to the E.C.U. Control unit Checking the HV coil Drop sensor check Rpm sensor check Throttle valve potentiometer (accelerator sensor) check Injector check Coolant thermistor function check Fuel pump check Air thermistor function check Starting and stop lights system Starting relay check Stop lights relay check Electric cooling fan Checking the electric fan Water thermistor check Fan relay check Coolant temperature and fuel level indicators Wiring diagram Water temperature Dashboard check Fuel level Dashboard check Fuel level sensor check Lights and acoustic signals system Wiring diagram Horn check Top case switch check Direction indicators and display data Wiring diagram Controls on the left side of the handlebar .... Direction indicator and speedometer Wiring diagram Dashboard check Sensor check Speedometer Air temperature sensor Switches Bulb replacement Battery Number plate light replacement Helmet compartment light replacement Third stop lights replacement Vertical beam adjustment Horizontal beam adjustment Replacing the fuses Electrical components layout Electrical components layout Wiring diagram 500 c.c. Atlantic scooter Bodywork Passenger footrest removal Lower protection cover removal Unlocking/locking the seat Seat removal Central tunnel removal Left and right hand inspection cover removal legshield removal Legshield removal Document compartment Front mudguard removal Passenger handle-grip removal Complete side panel removal Removal of the chromed strip from the side panels Side panel separation Foot platform removal Spray guard removal Front shield removal Passenger backrest removal Plastic backrest removal Rear mudguard removal Lower cover removal Tail unit removal Footrest support and lower spray guard removal. Front panel removal Upper handlebar cover removal Lower handlebar cover removal Complete instrument panel removal Windshield removal Instrument panel removal Complete lighting assembly removal Crash helmet compartment removal Front wheel Key Removing the front wheel Replacing the bearings Check Refitting the front wheel Rear wheel Key Removing the rear wheel Removing the exhaust terminal Check Front brake Key Replacing the brake pads Checking the brake disc Removing the brake disc Rear brake Key Replacing the brake pads Checking the brake disc Removing the brake disc Steering Checking the bearings Key Checking the oil level Removing the fork assembly Removing the rod-wheel carrier assembly Wheel carrier rod disassembly Checking the components Adjusting the rear suspension Adjustment of the rear suspension spring preload Removing the shock absorber This service manual is specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Simply print out the pages you need or print the entire manual as a whole!!! Detailed substeps expand on repair procedure information. Notes, cautions and warnings throughout each chapter pinpoint critical information. Numbered instructions guide you through every repair procedure step by step. Bold figure number help you quickly match illustrations with instructions. Detailed illustrations, drawings and photos guide you through every procedure. Enlarged inset helps you identify and examine parts in detail. Numbered table of contents is easy to use so that you can find the information you need fast. The Aprilia Atlantic 500, Year 2002, manual also makes it easy to diagnose and repair problems with your machines electrical system! Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use. After your payment, you will have instant access to your download! No shipping fee, no waiting on postal delivery, you can start doing your repairs right away! ============================= PRODUCT DETAILS: Manufacturer: Aprilia Specifications Model: Atlantic 500, Year 2002 Language: English Format: Adobe Acrobat Document (.pdf) Compatible: All Versions of Windows & Mac