WESTERBEKE Marine DIESEL EngineS 12C-TWO And 12D-TWO Service Repair Manual Instant Download PDF

WESTERBEKE MARINE DIESEL ENGINES 12C-TWO AND 12D-TWO Service Repair Manual Instant Download! This manual contains maintenance and repair procedure for the WESTERBEKE MARINE DIESEL ENGINES 12C-TWO AND 12D-TWO. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use. TABLE OF CONTENTS INTRODUCTION Serial Number .......................................................... 2 Siphon Break TESTING FOR OVERHAUL ........................................... 3 Disassembly Assembly ENGINE TROUBLESHOOTING (Charts) ................... A-7 ENGINE DISASSEMBLY, INSPECTION AND ASSEMBLY DISASSEMBLY PROCEDURES ..................................... 8 CYLINDER HEAD REMOVAL ........................................ 9 CYLINDER HEAD ....................................................... 10 Cylinder Head Inspection Valve Guide Replacement Valve Seat Repair Installing the Cylinder Head Bolt Tightening Sequence VALVE AND VALVE SPRING INSPECTION ................. 11 Valve Removal Valve Inspection VALVE INSTALLATIONNALVE CLEARANCE ............... 12 Torquing the Cylinder Head Bolts VALVE CLEARANCE ................................................... 12 VALVE ADJUSTMENT/INJECTION TIMING ................ 13 Timing Adjustment GEAR CASE/GOVERNOR ............................................ 14 Front Oil Seal Replacement Governor Shaft/Disassembly Inspection Installing the Governor Shaft TIMING GEAR/CAMSHAFT ........................................ 15 Removing the Timing Gears Timing Gear Inspection Valve Camshaft Removal Injection Pump Camshaft Removal CAMSHAFT/PISTONS AND CONNECTING RODS .......................................... 16 Inspecting the Camshaft Installing the Camshaft/Gears Piston and Connecting Rod Disassembly PISTON AND CONNECTING ROD ......................... 17-18 Inspection Piston Ring End Gap Piston Ring Side Clearance Installation Installing the Piston Rings Installing the Piston and Connecting Rod CRANKSHAFT ............................................................ 19 Removal/Inspection Rear Oil Seal Replacement Inspecting the Oil Clearance Installing the Crankshaft CYLINDER BLOCK ..................................................... 20 Inspection Bore Dimensions Cylinder Reboring ENGINE ASSEMBLY .............................................. 21-22 TORQUE SPECIFICATIONS ........................................ 23 GOVERNOR SYSTEM ........................................... 24-25 Disassembly/Inspection Installation EXHAUST MANIFOLD/HEAT EXCHANGER ................. 26 FUEL INJECTION PUMP ............................................ 27 FUEL INJECTORS ................................................. 28-29 GLOW PLUGS ........ .-................................................... 30 Fuel Lift Pump Inlet Fuel Filter TACHOMETER ............................................................ 31 ENGINE ADJUSTMENTS ....................................... 32-34 Measuring Compression Belt Adjustment Testing Oil Pressure Adjusting Idle Speed Fuel Run/Shut-Off Solenoid RAW WATER PUMPS .......................................... 35-36 ATLERNATOR TESTING ........................................ 37-38 STARTER MOTOR TESTING ................................. 39-42 TRANSMISSION ...................................................... .43 ENGINE SPECIFICATIONS ......................................... .44 WIRING DIAGRAMS ............................................ .45-46 SERVICE DATA/STANDARDS LIMITS .................. .47-48 STANDARD HARDWARE TORQUES .......................... .49 REMOTE OIL FILTER ................................................. 50 METRIC CONVERSION DATA ............................... 51 Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal. All pages are printable. File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader & WinZip Looking for some other Service manual, please check: Thank you ! have a great day there !