WESTERBEKE BCG 4.0 & 6.5 KW And BTG 9.0 KW - 60 HERTZ/ BCG 3.0 & 4.8 KW And BTG 7.0 KW - 50 HERTZ Marine GASOLINE GENERATORS SINGLE PHASE Technical Manual Instant Download PDF

WESTERBEKE BCG 4.0 & 6.5 KW AND BTG 9.0 KW - 60 HERTZ/ BCG 3.0 & 4.8 KW AND BTG 7.0 KW - 50 HERTZ MARINE GASOLINE GENERATORS SINGLE PHASE Technical Manual Instant Download! This manual contains maintenance and repair procedure for the WESTERBEKE BCG 4.0 & 6.5 KW AND BTG 9.0 KW - 60 HERTZ/ BCG 3.0 & 4.8 KW AND BTG 7.0 KW - 50 HERTZ MARINE GASOLINE GENERATORS SINGLE PHASE. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use. CONTENTS: Section .......................................................................... page GENERAL ......................................................................... 11 INSTALLATION CHECKS ................................................. 12 IMPORTANT RULES ........................................................ 29 OPERATION ..................................................................... 30 MAINTENANCE ................................................................ 35 BCG 4.0KW MARINE GASOUNE GENERATOR SET GENERAL SPECIFICATIONS .................................. 39 BCG 4.0KW SYSTEM SPECIFICATIONS ........................ 40 BCG 6.5KW MARINE GASOUNE GENERATOR SET GENERAL SPECIFICATIONS .................................. 43 BCG 6.5KW SYSTEM SPECIFICATIONS ........................ 44 BTG 9.0KW MARINE GASOUNE GENERATOR SET GENERAL SPECIFICATIONS .................................. 47 BTG 9.0KW SYSTEM SPECiFiCATIONS ......................... 48 BCG 4.0KW, BCG 6.5KW AND BTG 9.0KW ENGINE SERVICE SPECiFiCATIONS ............................. 51 TIGHTENING TORQUES REQUIREMENTS ................... 59 TABLE OF STANDARD HARDWARE TIGHTENING TORQUES ................................................. 61 GENERATOR OVERHAUL ............................................... 63 PREPARATIONS .............................................................. 64 DISASSEMBLY FOR OVERHAUL. ................................... 65 ENGINE DISASSEMBLY .................................................. 67 REMOVING THE CYUNDER HEAD FROM THE CYUNDER BLOCK ....................................... 72 CYUNDER HEAD DiSASSEMBLy ................................... 73 CYUNDER BLOCK DiSASSEMBLy ................................ 77 SPECIAL SERVICE TOOLS .............................................. 84 CYLINDER HEAD AND ENGINE BLOCK INSPECTION AND REPAIR .............................................. 85 ENGINE INSPECTION AND REPAIR ............................... 86 SUBASSEMBLY INSPECTION, REPAIR, AND ASSEMBLY ............................................................. 109 ENGINE ASSEMBL Y ....................................................... 133 CYLINDER BLOCK ASSEMBLY ..................................... 134 CYLINDER HEAD ASSEMBLY ....................................... 142 BOLTING THE CYLINDER HEAD TO THE CYLINDER BLOCK ................................................. 147 TIMING BELT ASSEMBLy .............................................. 148 ADJUSTING VALVE CLEARANCES ............................... 153 LUBRICATION SySTEM ................................................. 157 COOLING SYSTEM ........................................................ 160 GOVERNOR .................................................................... 163 CARBURETOR AND FUEL SYSTEM .............................. 165 DC ELECTRICAL SYSTEM ............................................. 169 BCG 4.0KW AND BCG 6.5KW DC WIRING DIAGRAM # 35439 ................................ 170 & 171 BTG 9.0KW DC WIRING DIAGRAM # 36397 ......................................................... 172 REMOTE START PANEL WIRING DIAGRAM #35706 .......................................................... 173 REMOTE INSTRUMENT PANEL WIRING DIAGRAM # 35698 ........................................... 174 REMOTE PANEL INSTALLATION .................................. 175 GENERATOR DESCRIPTION AND MODEL RATING ............................................................. 181 TROUBLESHOOTING AND ADJUSTMENT FOR THE BT GENERATOR ........................................... 183 BT GENERATOR AC VOLTAGE CONNECTION ................................................................ 197 TROUBLESHOOTING AND ADJUSTMENT FOR THE BC GENERATOR ........................................... 201 RESISTANCE VALUES OF COMPONENTS ........................................................ 203 GENERATOR TROUBLESHOOTING ............................ 213 BC GENERATOR HERTZ (CYCLE) AND VOLTAGE CHANGES ............................................ 215 SERVICE BULLETINS .................................................... 219 FIELD FABRICATED TOOLS ........................................ 222 INDEX ............................................................................. 227 Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! 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