Westerbeke 90A FOUR Marine Diesel Engine and 32.0 KW60 Hz BEDA 25.0 KW50 Hz BEDA Marine Diesel GENERATORS Single And THREE Phase Service Repair Manual

WESTERBEKE 90A FOUR MARINE DIESEL ENGINE and 32.0 KW60 Hz BEDA 25.0 KW50 Hz BEDA MARINE DIESEL GENERATORS SINGLE AND THREE PHASE Service Repair Manual This manual contains maintenance and repair procedure for the WESTERBEKE 90A FOUR MARINE DIESEL ENGINE and 32.0 KW60 Hz BEDA 25.0 KW50 Hz BEDA MARINE DIESEL GENERATORS SINGLE AND THREE PHASE. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. Its the same type of Manual that your local Dealer/Mechanic would use. TABLE OF CONTENTS Introduction ......................................................................... 2 32 KW BEDA Generator Parts Identification ................. 102 90A Four Propulsion Engine Specifications ...................... .4 Generator Information ..................................................... 103 90A Four Propulsion Engine Parts Identification ............... 5 Generator Control Panel Switches .................................. 104 Testing for Overhaul. .......................................................... 6 Control Panel Troubleshooting ........................................ 105 Engine Troubleshooting ...................................................... 7 The BE Generator, Single and Three Phase .................... 106 Engine Disassembly .......................................................... 14 Generator AC Voltage Connections ................................ .l07 Engine Inspection and Repair ........................................... 20 Voltage Regulator Adjustments ....................................... 109 Engine Reassembly ........................................................... 31 Internal Wiring Schematics ............................................. 110 Exhaust Manifold .............................................................. 47 BE Troubleshooting ......................................................... 112 Engine Adjustments .......................................................... .48 Electronic Governor ......................................................... 113 Lubrication System ........................................................... 51 Troubleshooting the Electronic Governor ....................... .114 Cooling System ................................................................. 54 Shore Power Transfer Switch .......................................... 115 Fuel System ....................................................................... 59 32 KW BEDA Generator Wiring Diagram #040425 Starter Motor ..................................................................... 64 (Single Relay) ............................................................. 116 Admiral Control Panel. ...................................................... 78 Captain Control Panel. ....................................................... 79 Control Panel Troubleshooting ......................................... 80 32 KW BEDA Generator Wiring Schematic #040425 (Single Relay) ............................................................. .117 32 KW BEDA Generator Wiring Diagram #040425 (Two Relays) ............................................................... 118 DC Electrical System ........................................................ 81 32 KW BEDA Generator Wiring Schematic #040425 Alternator ........................................................................... 82 (Two Relays) ......................................................... , ...... 119 Dual Output Alternators .................................................... 84 90A Four Propulsion Engine Wiring Diagram # 41343 ............................................. 86 90A Four Propulsion Engine Wiring Schematic # 41343 .......................................... 87 Hurth HSW Transmissions ............................................... 88 32 KW BEDA Generator Wiring Diagram #44737 (Two Relays) (plug-in Remote Start/Stop Panel) ....... 120 32 KW BEDA Generator Wiring Schematic #44737 (Two Relays)(Plug-in Remote Start/Stop Panel) ....... 121 32 KW BEDA Generator Wiring Diagram #041128 (Single Relay) 24 VDC Special Spec ......................... 122 Hurth HBW 250 Transmission ......................................... 91 Borg Warner Velvet Drive Transmission .......................... 93 Transmission Troubleshooting .......................................... 96 32 KW BEDA Generator Wiring Schematic #041128 (Single Relay) 24 VDC Special Spec ......................... 123 32 KW BEDA Generator Wiring Diagram #44806 (Two Relays) (Plug-in Remote Start/Stop Panel) ....... 124 Standard Hardware / Sealants & Lubricants ..................... 98 32 KW BEDA Generator Wiring Schematic #44806 90A Four Torque Specifications ....................................... 99 (Two Relays) (Plug-in Remote Start/Stop Panel) ....... 125 32 KW BEDA Generator Specifications ........................ .lOO Special Tools - Generator ................................................ 126 Index ................................................................................ 128 Metric Conversions ......................................................... 130 Standard and Metric Conversion Data ............................ 131 Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! 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