TRX400FA/FGA Rancher Service Repair Manual 2004-2007

Product Description This Official 2004 2005 2006 2007 Honda TRX400FA/FGA FourTrax Rancher ATV Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2004-2007 Honda TRX400FA and TRX400FGA ATVs. Table of Contents General Information Technical Feature Frame, Body Panels, Exhaust System Maintenance Engine Lubrication System Fuel System Engine Removal, Installation Cylinder Head, Valve, Camshaft Cylinder, Piston Centrifugal Clutch Alternator, Starter Clutch Sub-Transmission, Gearshift Linkage Crankshaft, Automatci Transmission Chassis Front Wheel, Suspension, Steering Rear Wheel, Suspension Brake System Fron Driving Mechanism Rear Driving Mechanism Electrical Battery, Charging System Ignition System Electric Starter Lights, Meters, Switches Selectable 4wd System Hondamatic Wiring Diagram Troubleshooting Index INDEX: ACCESSORY SOCKET AIR CLEANER AIR CLEANER HOUSING AIR CLEANER HOUSING DRAIN HOSE ALTERNATOR CHARGING COIL ALTERNATOR STATOR ALTERNATOR/STARTER CLUTCH SPECIFICATIONS ANGLE SENSOR AUTOMATIC TRANSMISSION BATTERY BATTERY/CHARGING SYSTEM SPECIFICATIONS BODY PANEL LOCATIONS BRAKE FLUID BRAKE FLUID REPLACEMENT/AIR BLEEDING BRAKE LIGHT SWITCH BRAKE PEDAL BRAKE SHOES WEAR BRAKE SYSTEM BRAKE SYSTEM SPECIFICATIONS CABLE & HARNESS ROUTING CAMSHAFT INSTALLATION CAMSHAFT REMOVAL CARBURETOR ASSEMBLY CARBURETOR CHOKE CARBURETOR DISASSEMBLY/INSPECTION CARBURETOR HEATER/AIR TEMPERATURE SWITCH CARBURETOR INSTALLATION CARBURETOR REMOVAL CASE BEARING REPLACEMENT CENTRIFUGAL CLUTCH CENTRIFUGAL CLUTCH SPECIFICATIONS CHARGING SYSTEM INSPECTION COMBINATION METER/REAR VEHICLE SPEED SENSOR (VSS) COMPONENT LOCATION BATTERY/CHARGING SYSTEM BRAKE SYSTEM CENTRIFUGAL CLUTCH ELECTRIC STARTER HONDAMATIC IGNITION SYSTEM LIGHTS/METERS/SWITCHES SELECTABLE 4WD SYSTEM CONTROL MOTOR CRANKCASE ASSEMBLY CRANKCASE BEARING REPLACEMENT CRANKCASE SEPARATION CRANKSHAFT/AUTOMATIC TRANSMISSION SPECIFICATIONS CRANKSHAFT/BALANCER CYLINDER COMPRESSION CYLINDER HEAD ASSEMBLY CYLINDER HEAD COVER ASSEMBLY/ INSTALLATION CYLINDER HEAD COVER REMOVAL/ DISASSEMBLY CYLINDER HEAD DISASSEMBLY CYLINDER HEAD INSTALLATION CYLINDER HEAD REMOVAL CYLINDER HEAD/VALVE/CAMSHAFT SPECIFICATIONS CYLINDER/PISTON INSTALLATION CYLINDER/PISTON REMOVAL CYLINDER/PISTON SPECIFICATIONS DIFFERENTIAL ASSEMBLY DIFFERENTIAL DISASSEMBLY/INSPECTION DIFFERENTIAL INSTALLATION DIFFERENTIAL REMOVAL DIODE DRIVE SHAFT BOOTS DRIVE/NEUTRAL/REVERSE SWITCH ELECTRIC STARTER SPECIFICATIONS EMISSION CONTROL INFORMATION LABEL (USA only) EMISSION CONTROL SYSTEMS ENGINE & FRAME TORQUE VALUES ENGINE IDLE SPEED ENGINE INSTALLATION ENGINE OIL ENGINE OIL FILTER ENGINE REMOVAL ESP SHIFT SWITCH EXHAUST SYSTEM FINAL DRIVE ASSEMBLY FINAL DRIVE DISASSEMBLY/INSPECTION FINAL DRIVE INSTALLATION FINAL DRIVE REMOVAL FINAL GEAR CASE BEARING REPLACEMENT FLYWHEEL/STARTER CLUTCH FRONT BRAKE MASTER CYLINDER FRONT BRAKE SHOES/DRUM FRONT BRAKE SWITCH FRONT CARRIER/BUMPER/FRONT FENDER FRONT CRANKCASE COVER FRONT DRIVE SHAFT FRONT DRIVING MECHANISM SPECIFICATIONS FRONT SHOCK ABSORBER FRONT WHEEL FRONT WHEEL CYLINDER/BRAKE PANE FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS FUEL LINE FUEL SYSTEM SPECIFICATIONS FUEL TANK GENERAL SPECIFICATIONS GPS NAVIGATION METER (GPS type) GPS RECEIVER HANDLEBAR HANDLEBAR SWITCH HEADLIGHT HIGH ALTITUDE ADJUSTMENT HONDAMATIC BEFORE STARTING TROUBLESHOOTING CIRCUIT DIAGRAM CONNECTOR LOCATION DIAGNOSTIC TROUBLESHOOTING IGNITION COIL IGNITION SWITCH IGNITION SYSTEM INSPECTION IGNITION SYSTEM SPECIFICATIONS IGNITION TIMING INITIAL SETTING PROCEDURE LIGHTS/METERS/SWITCHES SPECIFICATIONS LUBRICATION & SEAL POINTS LUBRICATION SYSTEM DIAGRAM LUBRICATION SYSTEM SPECIFICATIONS MAINTENANCE SCHEDULE (’04 – ’06) MAINTENANCE SCHEDULE (After ’06) MODE SELECT SWITCH MODEL IDENTIFICATION NUTS, BOLTS, FASTENERS OIL COOLER OIL PRESSURE CHECK OIL PUMP PILOT SCREW ADJUSTMENT POWERTRAIN CONTROL MODULE (PCM) REAR AXLE INSTALLATION REAR AXLE REMOVAL REAR BRAKE REAR CRANKCASE COVER REAR DRIVING MECHANISM SPECIFICATIONS REAR FINAL GEAR CASE OIL AND DIFFERENTIAL OIL REAR LUGGAGE CARRIER/REAR FENDER REAR SHOCK ABSORBER REAR VEHICLE SPEED SENSOR (VSS) REAR WHEEL REAR WHEEL/SUSPENSION SPECIFICATIONS RECOIL STARTER REGULATOR/RECTIFIER SEAT/SIDE COVER SERVICE INFORMATION ALTERNATOR/STARTER CLUTCH BATTERY/CHARGING SYSTEM BRAKE SYSTEM CENTRIFUGAL CLUTCH CRANKSHAFT/AUTOMATIC TRANSMISSION CYLINDER HEAD/VALVE/CAMSHAFT CYLINDER/PISTON ELECTRIC STARTER ENGINE REMOVAL/INSTALLATION FRAME/BODY PANELS/EXHAUST SYSTEM FRONT DRIVING MECHANISM FRONT WHEEL/SUSPENSION/STEERING FUEL SYSTEM HONDAMATIC IGNITION SYSTEM LIGHTS/METERS/SWITCHES LUBRICATION SYSTEM MAINTENANCE REAR DRIVING MECHANISM REAR WHEEL/SUSPENSION SELECTABLE 4WD SYSTEM SUB-TRANSMISSION/GEARSHIFT LINKAGE SERVICE RULES SKID PLATE, ENGINE GUARD SPARK ARRESTER SPARKPLUG STANDARD TORQUE VALUES STARTER MOTOR STARTER RELAY SWITCH STEERING SHAFT STEERING SHAFT HOLDER BEARING STEERING SYSTEM SUB-AIR CLEANER SUB-TRANSMISSION SPECIFICATIONS SUB-TRANSMISSION/GEARSHIFT LINKAGE SUSPENSION SUSPENSION ARM SWINGARM SYSTEM COMPONENTS ALTERNATOR/STARTER CLUTCH CRANKSHAFT/AUTOMATIC TRANSMISSION CYLINDER HEAD/VALVE/CAMSHAFT CYLINDER/PISTON ENGINE REMOVAL/INSTALLATION FRONT DRIVING MECHANISM FRONT WHEEL/SUSPENSION/STEERING FUEL SYSTEM REAR DRIVING MECHANISM REAR WHEEL/SUSPENSION SUB-TRANSMISSION/GEARSHIFT LINKAGE-SYSTEM DIAGRAM BATTERY/CHARGING SYSTEM ELECTRIC STARTER IGNITION SYSTEM SELECTABLE 4WD SYSTEM TAIL/BRAKE LIGHT THROTTLE HOUSING THROTTLE OPERATION THROTTLE POSITION SENSOR TIE-ROD TIRES TROUBLESHOOTING ALTERNATOR/STARTER CLUTCH BATTERY/CHARGING SYSTEM BRAKE SYSTEM CENTRIFUGAL CLUTCH CRANKSHAFT/AUTOMATIC TRANSMISSION CYLINDER HEAD/VALVE/CAMSHAFT CYLINDER/PISTON ELECTRIC STARTER ENGINE DOES NOT START OR IS HARD TO START ENGINE LACKS POWER FRAME/BODY PANELS/EXHAUST SYSTEM – FRONT DRIVING MECHANISM FRONT WHEEL/SUSPENSION/STEERING FUEL SYSTEM IGNITION SYSTEM LUBRICATION SYSTEM POOR HANDLING POOR PERFORMANCE AT HIGH SPEED POOR PERFORMANCE AT LOW AND IDLE SPEED REAR DRIVING MECHANISM REAR WHEEL/SUSPENSION SELECTABLE 4WD SYSTEM SUB-TRANSMISSION/GEARSHIFT LINKAGE-TROUBLESHOOTING CHART HONDAMATIC SELECTABLE 4WD SYSTEM VALVE CLEARANCE VALVE GUIDE REPLACEMENT VALVE SEAT INSPECTION/REFACING WHEEL HUB/KNUCKLE WHEELS/TIRES WIRING DIAGRAM GPS TYPE STANDARD TYPE INDEX