Still Fork Truck R70-60 R70-70 R70-80: R7126 R7127 R7128; Kalmar DCE-50 Service Maintenance Workshop Manual

Original Illustrated Factory Workshop Manual for Still Fork Truck R70-60, R70-70, R70-80; Kalmar DCE-50. Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text Covered models: R7126 R7127 R7128 Format: PDF, 492 Pages Language: English Contents: A Foreword About the maintenance manual General Maintenance manual, purpose Maintenance manual, introduction Function group itemisation Conditions Storage About machine version Copyright Reading instructions Warning information Important information Read the operator's manual/maintenance manual Optional equipment About the documentation Documentation sections Ordering documentation Feedback Forms for copying B Safety General safety information Safety concerns everyone! A near-accident is a warning signal! Safety instructions General Clothing etc Several mechanics on the same machine work under vehicles Lifting heavy components Vibrations Noise Solvents Fire and explosion risks Fluid or gas under pressure Coolant Air pollution Tensioned springs Electric motors Rotating components and tools Tyres and rims Splinters from tools Environment General C Preventive maintenance 50 hour check Service schedule Complete machine Complete machine, description Other equipment Open cab Troubleshooting instructions, general Troubleshooting, general work instructions Troubleshooting without an error code, example Troubleshooting cables Troubleshooting hydraulic hoses 1 Engine 1.2 Fuel system 1.2.1 Fuel tank 1.2.2 Fuel filter 1.2.3 Fuel pre-filter 1.2.5 Injector 1.5 Engine mechanical parts 1.5.1 Cylinder head 1.6 Air intake and exhaust outlet 1.6.1 Air cleaning system 1.6.9 Crankcase ventilation filter 1.7 Cooling system 1.7.3 Radiator and expansion tank 1.7.4 Cooling fan 1.7.5 Oil cooler 1.7.6 Coolant 1.8 Lubrication system 1.8.3 Oil filter 2 Transmission 2.1 Controls and instruments 2.1.6 Travel direction selector 2.4 Hydraulic transmission 2.4.1 Transmission pump 2.4.2 Transmission motor 2.4.3 Oil filter 2.4.4 Speed sensor transmission motor 2.4.5 High pressure sensor 2.4.6 Proportional valve 2.4.7 Pipes and hoses 2.4.8 Sensor speed transmission pump 2.4.9 Clutch Bowex 2.7 Cooling system 3 Power transmission 3.3 Drive axle 3.3.1 Differential 3.3.2 Half shaft 3.3.3 Hub reduction 4 Brakes 4.1 Controls and instruments 4.1.1 Brake pedal 4.1.2 Switch, parking brake 4.1.3 Warning lamp, low brake pressure 4.1.4 Indicator lamp parking brake 4.3 Servo brake system 4.3.1 Pump for accumulator charging, flushing/cooling system brake and servo pressure control levers 4.3.2 High pressure filter 4.3.4 Accumulator 4.3.6 Distribution block 4.3.8 Interrupt switch, low brake pressure 4.3.9 Make-contact brake light 4.3.10 Wheel brakes 4.3.11 Pipes and hoses 4.3.12 Reduction valve/distribution block 4.3.13 Accumulator charge valve 4.3.15 Hydraulic soft inching/brake valve 4.5 Parking brake system 4.5.1 Pump for accumulator charging, flushing/cooling system brake and servo pressure control levers 4.5.2 High pressure filter 4.5.3 Parking brake valve 4.5.4 Parking brake unit 4.5.5 Make-contact parking brake 4.5.6 Pipes and hoses 4.5.7 Reduction valve/distribution block 4.5.8 Hand pump for mechanical release of parking brake 4.6 Speed retardation system 4.8 Temperature control, cleaning and hydraulic oil 4.8.1 Hydraulic oil tank 4.8.3 Pump for accumulator charging, flushing/cooling system brake and servo pressure control levers 4.8.4 Accumulator charge valve 4.8.5 Distribution block 4.8.6 Wheel brakes 4.8.12 High pressure filter 4.8.13 Pipes and hoses 5 Steering 5.1 Controls and instruments 5.1.1 Steering wheel and steering column assembly 5.2 Servo steering system 5.2.3 Steering valve 5.2.4 Steering cylinder 5.2.5 Steering axle cradle 5.2.6 Link arm 5.2.7 Wheel spindle 5.2.8 Wheel hub 5.2.13 Pressure reducing valve 5.2.14 Pressure limiting valve 5.2.17 Pipes and hoses 6 Wheel suspension 6.2 Suspension 6.2.1 Steering axle cradle 6.2.2 Steering spindle 6.2.3 Wheel hub 6.3 Tyres and rims 6.3.1 Tyres 6.3.2 Rim 6.3.3 Nut with washer 7 Load handling 7.1 Controls and instruments 7.2 Lift and lower 7.2.1 Hydraulic oil pump 7.2.2 Accumulator 7.2.3 Main valve 7.2.4 Lift cylinder 7.2.5 Accumulator, damping 7.2.6 Mast 7.2.7 Mast wheels 7.2.8 Chains 7.2.9 Chain wheels 7.2.10 Fork assembly 7.2.11 Lowering brake valve 7.2.12 Pipes and hoses 7.2.13 Reduction valve/distribution block 7.2.14 Support roller 7.2.15 Top support roller 7.4 Sideshift 7.4.1 Hydraulic oil pump 7.4.2 Accumulator 7.4.3 Main valve 7.4.4 Sideshift cylinder 7.4.5 Sideshift frame 7.4.6 Fork assembly 7.4.7 Pipes and hoses 7.7 Tilt 7.7.1 Hydraulic oil pump 7.7.2 Accumulator 7.7.3 Main valve 7.7.4 Load holding valve (over-center valve) 7.7.5 Tilt cylinder 7.7.6 Mast 7.7.7 Pipes and hoses 7.7.8 Reduction valve/distribution block 7.9 Securing load 7.9.1 Lifting forks 8 Control and monitoring system 9 Frame, body, cab and accessories 9.1 Controls and instruments 9.1.1 Multi-function lever 9.1.2 Switch, seat heating 9.1.4 Controls, heater 9.1.11 Switch, windscreen wiper, roof 9.1.12 Switch, windscreen wiper, rear 9.1.13 Switch, headlights 9.1.14 Switch, rotating warning light 9.1.15 Switch, warning light 9.1.18 Switch, working lights, cab roof 9.1.25 Indicator lamp, main beam 9.1.26 Indicator light travel direction indication 9.1.32 Switch, extra working lights 9.1.33 Switch fan 9.2 Safety and emergency equipment 9.2.2 Seat belt 9.2.3 Fire extinguisher 9.2.4 Seat buzzer 9.3 Operator's seat 9.3.1 Seat cushion 9.3.2 Back rest cushion 9.3.3 Heating element 9.3.4 Shock absorber 9.3.5 Air suspension 9.3.6 Compressor, seat with air suspension 9.3.7 Mechanical seat adjustment 9.3.11 Arm rest 9.4 Heating and ventilation 9.4.2 Air nozzles 9.4.3 Cab fan 9.4.14 Air distributor 9.5 Wiping and cleaning of windows 9.5.1 Wiper, front 9.5.2 Dryer, roof 9.5.3 Wiper, rear 9.5.4 Washer motor and reservoir 9.5.5 Dryer motor, front 9.5.6 Dryer motor, roof 9.5.7 Dryer motor, rear 9.6 Lighting system 9.6.1 Headlights 9.6.2 Position light 9.6.3 Rear light 9.6.4 Brake light 9.6.5 Reversing light 9.6.6 Travel direction indicator 9.6.8 Rotating warning light 9.6.10 Working lights, cab 9.6.11 Interior lighting 9.6.14 Running lights 9.6.15 License plate bracket with lighting 9.7 Signal system 9.7.1 Horn 9.7.2 Warning light. Hazard 9.7.3 Rotating warning light 9.7.4 warning light, parking brake 9.8 Maintenance and communication 9.8.1 Radio with CD 9.8.7 voltage converter 9.9 Glass/windows/mirrors 9.9.1 Windscreen 9.9.2 Side window 9.9.3 Roof window 9.9.4 Rear window 9.9.5 Rear-view mirror 9.10 Construction and suspension of cab 9.10.1 Cab frame 9.10.2 Doors 9.10.4 Cab tipping 9.10.5 Doorstop 9.11 Cab interior equipment 9.11.1 Instruments and control panels 9.11.2 Interior parts, plastic 9.11.4 Floor covering 9.11.5 Insulation 9.12 Chassis 9.13 Body 9.13.1 Wings 9.13.2 Engine compartment cover 9.13.3 Footstep 9.13.4 Counterweights 9.13.5 Battery compartment 9.13.7 Mudguard 9.13.8 Tool kit 9.13.9 Lifting eyes 9.15 Paint/coating 9.15.1 Chassis 9.15.2 Cab 9.15.3 Lifting equipment 9.15.4 Other 10 Common hydraulics 10.3 Tanks and accumulator 10.3.2 Accumulator 10.6 Temperature control, cleaning and hydraulic oil 10.6.2 Hydraulic oil cooler 10.6.7 Breather filter hydraulic oil tank 10.6.8 High pressure filter/return filter 10.6.9 Hydraulic oil 11 Common electrical 11.1 Controls and instruments 11.1.1 Operating time gauge 11.1.2 warning lamp, battery charging 11.2 Safety 11.2.1 Battery disconnect switch 11.2.2 Fuses 11.2.3 Battery disconnect switch via start key 11.3 Batteries 11.3.1 Start battery 11.3.3 Auxiliary start outlet 11.4 Alternator 11.4.1 Alternator 11.5 Electrical distribution 11.5.1 Power supply 11.5.2 Electrical distribution box 11.5.4 Operation, electrical system 11.5.5 Cables 12 Common pneumatics D Error codes E Diagram F Technical data G Terminology and Index