Service & Repair Manual Yamaha outboard F150C LF150C 2005

Do you want to service & repair your Yamaha F150C, LF150C 2006 yourself? We can help you with the official certified Service & Repair manual; just push the button INSTANT DOWNLOAD on the left side, download the file and you can start right away. This manual covers the following model(s): Yamaha F150C 2006 LF150C 2006 We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!! In this manual you have the following chapters: General information How to use this manual Manual format Symbols Safety while working Fire prevention Ventilation Self-protection Parts, lubricants, and sealants Good working practices Disassembly and assembly Identification Applicable models Serial number Features and benefits Crankshaft and cylinder Balancer Piston and piston ring Connecting rod Cylinder head cover Intake system Top cowling 64E type power trim and tilt unit Cooling system Lubrication system Fuel system Rectifier Regulator Isolator Technical tips Electronic control system ECM Fail-safe control Warning control Shift cut control Over-revolution control Fuel pump control Propeller selection Propeller size Selection Predelivery checks Checking the fuel system Checking the gear oil level Checking the engine oil level Checking the battery Checking the outboard motor mounting height Checking the remote control cables Checking the steering system Checking the gear shift and throttle operation Checking the power trim and tilt system Checking the engine start switch and engine stop lanyard switch Checking the cooling water pilot hole Test run Break-in After test run Specifications General specifications Maintenance specification Power unit Lower unit Electrical Dimensions Tightening torques Specified torques General torques Periodic checks and adjustments Special service tools Maintenance interval chart Top cowling Checking the top cowling Fuel system Checking the fuel joint and fuel hoses (fuel joint-to-fuel injector) Checking the fuel filter Power unit Checking the engine oil Changing the engine oil using an oil changer Changing the engine oil by draining it Replacing the oil filter Checking the timing belt Replacing the timing belt Checking the valve clearance Checking the spark plugs Checking the thermostat Checking the cooling water passage Control system Checking the engine idle speed Adjusting the throttle link and throttle cable Adjusting the throttle link and throttle cable operation (using a thickness gauge Checking the gear shift operation Checking the ignition timing Power trim and tilt unit Checking the power trim and tilt operation Checking the power trim and tilt fluid level Lower unit Checking the gear oil level Changing the gear oil Checking the lower unit for air leakage Checking the propeller General Checking the anodes Checking the battery Lubricating the outboard motor Fuel system Hose routing Fuel and blowby hoses Fuel filter, fuel pump, and intake silencer Checking the fuel pumps Disassembling a fuel pump Checking the diaphragm and valves Assembling a fuel pump Intake assembly and vapor separator Measuring the fuel pressure Checking the pressure regulator Checking the check valve Reducing the fuel pressure Checking the vapor separator Synchronizing the throttle valves Adjusting the throttle position sensor Adjusting the throttle position sensor (when disassembling or replacing the throttle body) Power unit Special service tools Power unit Checking the compression pressure Checking the oil pressure Checking the oil pressure sensor Checking the valve clearance Replacing the timing belt Removing the power unit Removing the oil filter Removing the timing belt and sprockets Checking the timing belt and sprockets Installing the sprockets and timing belt Cylinder head Removing the cylinder head Checking the valve springs Checking the valves Checking the valve guides Replacing the valve guides Checking the valve seat Refacing the valve seat Checking the camshaft Checking the cylinder head Installing the valves Installing the cylinder head Removing the exhaust cover Checking the pressure control valve Installing the pressure control valve Lower unit Special service tools Lower unit (regular rotation model) Removing the lower unit Removing the water pump and shift rod Checking the water pump and shift rod Propeller shaft housing (regular rotation model) Removing the propeller shaft housing assembly Disassembling the propeller shaft assembly Disassembling the propeller shaft housing Checking the propeller shaft housing Checking the propeller shaft Assembling the propeller shaft assembly Assembling the propeller shaft housing Drive shaft and lower case (regular rotation model) Removing the drive shaft Disassembling the drive shaft housing Disassembling the forward gear Disassembling the lower case Checking the pinion and forward gear Checking the bearings Checking the drive shaft Checking the lower case Assembling the lower case Assembling the forward gear Assembling the drive shaft housing Installing the drive shaft Installing the propeller shaft housing Installing the water pump and shift rod Installing the lower unit Shimming (regular rotation model) Shimming Selecting the pinion shims Selecting the forward gear shims Selecting the reverse gear shims Backlash (regular rotation model Measuring the forward and reverse gear backlash Lower unit (counter rotation model) Removing the lower unit Removing the water pump and shift rod Checking the water pump and shift rod Propeller shaft housing (counter rotation model) Removing the propeller shaft housing assembly Disassembling the propeller shaft assembly Disassembling the forward gear Disassembling the propeller shaft housing Checking the propeller shaft housing Checking the propeller shaft Assembling the propeller shaft housing Drive shaft and lower case (counter rotation model) Removing the drive shaft Disassembling the drive shaft housing Disassembling the reverse gear Disassembling the lower case Checking the pinion and reverse gear Checking the bearings Checking the drive shaft Checking the lower case Assembling the lower case Assembling the reverse gear Assembling the drive shaft housing Installing the drive shaft Installing the propeller shaft housing Installing the water pump and shift rod Installing the lower unit Shimming (counter rotation model) Shimming Selecting the pinion shims Selecting the reverse gear shims Selecting the forward gear shims Selecting the propeller shaft shims Backlash (counter rotation model Measuring the forward and reverse gear backlash Bracket unit Special service tools Bottom cowling Upper case, steering arm, swivel bracket and clamp brackets Draining the engine oil Disassembling the oil pan Checking the oil strainer Assembling the oil pan Removing the steering arm Installing the steering arm Installing the upper case Clamp brackets Removing the clamp brackets Installing the clamp brackets Adjusting the trim sensor cam Power trim and tilt unit Removing the power trim and tilt unit Checking the hydraulic pressure Disassembling the power trim and tilt motor Checking the power trim and tilt motor Assembling the power trim and tilt motor Removing the reservoir Disassembling the gear pump housing Checking the gear pump Assembling the gear pump housing Disassembling the tilt cylinder and trim cylinder Checking the tilt cylinder and trim cylinder Assembling the tilt piston and trim pistons Assembling the power trim and tilt unit Bleeding the power trim and tilt unit Installing the power trim and tilt unit Bleeding the power trim and tilt unit (built-in) Power trim and tilt electrical system Checking the fuse Checking the power trim and tilt relay Checking the power trim and tilt switch Checking the trim sensor Electrical systems Special service tools Checking the electrical components Measuring the peak voltage Measuring the lower resistance Electrical components Port view Junction box assembly Aft view Top view Wiring harness Ignition and ignition control system Checking the ignition spark gap Checking the spark plug wires Checking the ignition coils Checking the ECM Checking the pulser coil Checking the throttle position sensor Checking the intake air temperature sensor Checking the engine temperature sensor Checking the thermoswitch Checking the shift cut switch Checking the neutral switch Fuel control system Checking the injectors Checking the main relay Checking the electric fuel pump Starting system Checking the fuses Checking the starter relay Starter motor Removing the starter motor pinion Checking the starter motor pinion Checking the armature Checking the brushes Checking the magnet switch Checking the starter motor operation Charging system Checking the stator coil Checking the Rectifier Regulator Troubleshooting Special service tools Yamaha Diagnostic System Introduction Power unit Self-diagnosis Diagnosing the electronic control system Wiring diagram Language: english Format: PDF Pages: 306 If you have a request, dont hesitate to ask us