Service & Repair Manual Yamaha F50D T50D F60D T60D 2005

Do you want to service & repair your Yamaha F50D, T50D, F60D, T60D 2005 yourself? We can help you with the official certified Service & Repair manual; just push the button INSTANT DOWNLOAD on the left side, download the file and you can start right away. This manual covers the following model(s): F50D 2005 T50D 2005 F60D 2005 T60D 2005 We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!! In this manual you have the following chapters: General information How to use this manual Manual format Symbols Safety while working Fire prevention Ventilation Self-protection Parts, lubricants, and sealants Good working practices Disassembly and assembly Identification Applicable models Serial number Outline of features Features and benefits Fuel system Solenoid valve Electronic control system ECM (Electric Control Module) Variable trolling RPM switch (optional) Propeller selection Propeller size Selection Predelivery checks Checking the fuel system Checking the engine oil level Checking the gear oil level Checking the battery Checking the outboard motor mounting height Checking the remote control cables Checking the steering system Checking the gear shift and throttle operation Checking the power trim and tilt system Checking the engine start switch and engine stop lanyard switch Checking the cooling water pilot hole Test run Break-in After test run Specifications General specifications Maintenance specification Power unit Lower unit Electrical Dimensions Tightening torques Specified torques General torques Periodic checks and adjustments Special service tools Maintenance interval chart Top cowling Checking the top cowling Fuel system Checking the fuel joint and fuel hoses (fuel joint-to-fuel injector) Checking the fuel filter Power unit Checking the engine oil level Changing the engine oil using an oil changer Changing the engine oil by draining it Replacing the oil filter Checking the timing belt Replacing the timing belt Checking the spark plugs Checking the thermostat Checking the cooling water passage Control system Checking the engine idle speed Adjusting the throttle link and throttle cable Checking the gear shift operation Bracket unit Checking the power trim and tilt operation Checking the power trim and tilt fluid level Lower unit Checking the gear oil level Changing the gear oil Checking the lower unit for air leakage Checking the propeller General Checking the anodes Checking the battery Lubricating the outboard motor Fuel system Special service tools Hose routing Fuel and blowby hoses Cooling water pilot hoses Fuel filter and fuel pump Checking the fuel pump Disassembling the fuel pump Checking the diaphragm and valves Assembling the fuel pump Checking the fuel joint Intake manifold Checking the throttle position sensor Installing the throttle position sensor Checking the idle speed control Vapor separator Disconnecting the quick connector Measuring the fuel pressure Checking the pressure regulator Draining the fuel Disassembling the vapor separator Checking the vapor separator Adjusting the float Assembling the vapor separator Power unit Special service tools Power unit Checking the compression pressure Checking the oil pressure Checking the valve clearance Removing the power unit Removing the timing belt and sprockets Checking the timing belt and sprockets Installing the timing belt and sprockets Cylinder head Removing the cylinder head Checking the valve springs Checking the valves Checking the valve guides Replacing the valve guides Checking the valve seat Refacing the valve seat Checking the rocker arms and rocker arm shaft Checking the camshaft Checking the cylinder head Checking the oil pump Installing the valves Installing the camshaft Installing the rocker arm shaft assembly Installing the oil pump Installing the cylinder head Exhaust cover Lower unit Special service tools Lower unit (F50, F60) Removing the lower unit Removing the water pump Checking the water pump Propeller shaft housing (F50, F60) Removing the propeller shaft housing assembly Disassembling the propeller shaft assembly Disassembling the propeller shaft housing Checking the propeller shaft housing Checking the propeller shaft Assembling the propeller shaft assembly Assembling the propeller shaft housing Drive shaft and lower case (F50, F60) Removing the drive shaft Disassembling the drive shaft Disassembling the forward gear Disassembling the oil seal housing Disassembling the lower case Checking the shift rod and shift cam Checking the pinion and forward gear Checking the bearings Checking the drive shaft Checking the lower case Assembling the oil seal housing Assembling the lower case Assembling the forward gear Assembling the drive shaft Installing the pinion Installing the oil seal housing Installing the propeller shaft housing Installing the water pump Installing the lower unit Shimming (F50, F60) Shimming Selecting the pinion shims Selecting the forward gear shims Selecting the reverse gear shims Backlash (F50, F60) Measuring the forward and reverse gear backlash Lower unit (T50, T60) Removing the lower unit Removing the water pump and shift rod Checking the water pump and shift rod Propeller shaft housing (T50, T60) Removing the propeller shaft housing assembly Disassembling the propeller shaft assembly Disassembling the propeller shaft housing Checking the propeller shaft housing Checking the propeller shaft Assembling the propeller shaft assembly Assembling the propeller shaft housing Drive shaft and lower case (T50, T60) Removing the drive shaft Disassembling the drive shaft Disassembling the forward gear Disassembling the oil seal housing Disassembling the lower case Checking the pinion and forward gear Checking the bearings Checking the drive shaft Checking the lower case Assembling the lower case Assembling the forward gear Assembling the drive shaft Installing the pinion Installing the propeller shaft housing Installing the water pump and shift rod Installing the lower unit Shimming (T50, T60) Shimming Selecting the pinion shims Selecting the forward gear shims Backlash (T50, T60) Measuring the forward gear backlash Bracket unit Special service tools Bottom cowling Upper case Removing the upper case Disassembling the upper case Checking the drive shaft bushing Disassembling the oil pan Checking the oil strainer Assembling the oil pan Assembling the upper case Installing the upper case Steering arm Removing the steering arm Installing the steering arm Clamp brackets and swivel bracket Removing the clamp brackets Installing the clamp brackets Adjusting the trim sensor Power trim and tilt unit Removing the power trim and tilt unit Power trim and tilt motor Disassembling the power trim and tilt motor Checking the power trim and tilt motor Assembling the power trim and tilt motor Gear pump Disassembling the gear pump Checking the gear pump Assembling the gear pump Tilt cylinder and trim cylinder Disassembling the trim cylinder Disassembling the tilt cylinder Checking the tilt cylinder and trim cylinder Checking the valves Assembling the tilt cylinder Assembling the power trim and tilt unit Bleeding the power trim and tilt unit Installing the power trim and tilt unit Bleeding the power trim and tilt unit (built-in) Power trim and tilt electrical system Checking the fuse Checking the power trim and tilt relay Checking the power trim and tilt switch Checking the trim sensor Electrical systems Special service tools Checking the electrical components Measuring the peak voltage Measuring the lower resistance Electrical components Port view Bow view Starboard view Top view Ignition and ignition control system Checking the ignition spark Checking the spark plug wires Checking the ignition coils Checking the ECM Checking the pulser coil Checking the pulser coil air gap Checking the sensor assembly Checking the oil pressure switch Checking the cooling water temperature sensor Checking the shift position switch Checking the main and fuel pump relay (main control) Fuel control system Checking the injectors Checking the electric fuel pump Checking the main and fuel pump relay (fuel control) Checking the solenoid valve Starting system Checking the fuses Checking the starter relay Starter motor Disassembling the starter motor Checking the starter motor pinion Checking the armature Checking the brushes Checking the magnet switch Checking the starter motor operation Charging system Checking the stator coil Checking the Rectifier Regulator Troubleshooting Special service tools Yamaha Diagnostic System Introduction Self-diagnosis Diagnosing the electronic control system Power unit Power trim and tilt unit Wiring diagram Language: English Format: PDF Pages: 272 If you have a request, dont hesitate to ask us