This comprehensive service manual provides detailed instructions and technical information for repairing and maintaining your 2005 Polaris snowmobile, covering models like the TRAIL RMK, 600 RMK, 700 RMK, 800 RMK, 900 RMK, 600 SWITCHBACK, and 800 SWITCHBACK. Designed to be your ultimate guide, this manual delves into every aspect of your snowmobile, from engine and fuel systems to electrical components, drive train, track, brakes, rear suspension, steering, and body.
The manual starts with essential general information and specifications, providing valuable insights into your snowmobile's identification, recommended gasoline and oil types, break-in procedures, genuine parts information, high-altitude operation guidelines, drive chain lubrication, low oil pressure warning system, storage preparation, post-storage preparation, post-break-in checkup recommendations, engine specifications, and comprehensive conversion tables for various units of measurement.
Moving on, the manual details each system in-depth, including:
* **Engine:** Troubleshooting engine issues for both carbureted and EFI models, as well as general engine troubleshooting.
* **Engine-Related Items:** Covers water pump service, engine pressure testing, spark plug removal and installation, compression check, valve servicing, oil filter and oil changes, oil pressure testing, oil flow charts, liquid cooling system maintenance, recoil starter servicing, air silencer inspection, turbocharger/intercooler (if applicable) maintenance, power valve (APV) system function and troubleshooting, and exhaust controlled timing (ECT) system.
* **Fuel Systems:** Provides a detailed breakdown of fuel system components, including carbureted and EFI systems, as well as related items.
* **Electrical Systems:** Explains the workings of the ignition system, throttle position sensor, main wiring harness testing, voltage regulator testing, various sensor testing (low-oil light sensor, coolant temperature warning light, fuel gauge sender, electric fuel pump), ignition component testing, emergency stop switch fuse, ignition switch testing, starter motor and magneto troubleshooting, electric start troubleshooting, ignition timing procedures, brake light switch inspection, headlight dimmer switch testing, speedometer sensor testing, accessory testing, and servomotor troubleshooting.
* **Drive Train, Track, and Brake Systems:** Focuses on drive chain and sprockets, drive chain, track, and driveshaft maintenance, brake system components and troubleshooting, drive belt inspection and replacement, drive clutch, driven pulley, drive train/brake disc, drive sprockets, track tension and alignment, hydraulic brake system, and troubleshooting procedures for the track, hydraulic brake system, drive clutch/driven pulley, and drive belt.
* **Rear Suspension:** Provides information on understanding rear suspension components and setup basics, chassis and skid frame mounting locations, servicing rear suspension, ACT shock servicing, rebuilding/recharging air shocks, and pressurizing rebuildable shocks.
* **Steering and Body:** Covers steering post maintenance, ski wear bar inspection, tie rods and steering link service, spindle, steering tie rod adjustments, ski alignment, front suspension arms servicing, front suspension (ski) shock absorber servicing, sway bar maintenance, front suspension mounting bracket inspection, console inspection, front bumper/belly pan assembly inspection, gas tank/seat assembly service, seat cushion replacement, taillight/brake light assembly inspection, windshield replacement, backrest/rack assembly maintenance, tunnel/chassis/rear bumper/snow flap service, headlight assembly inspection, and headlight aim adjustment.
This manual is the ultimate resource for anyone who wants to tackle repairs and maintenance on their 2005 Polaris snowmobile.
The Polaris 2005 snowmobile service manual is an invaluable resource for anyone who owns or works on a Polaris snowmobile from that year. It covers a wide range of models, including the TRAIL RMK, 600 RMK, 700 RMK, 800 RMK, and 900 RMK, as well as the 600 and 800 SWITCHBACK models. This comprehensive manual provides step-by-step instructions and detailed diagrams for all major components of the snowmobile, making it easier than ever to perform maintenance, repairs, and troubleshooting.
The manual is organized into eight main sections, each covering a specific aspect of the snowmobile. From general information and specifications to engine systems, fuel systems, electrical systems, drive train, rear suspension, and steering and body, the manual covers everything you need to know about your Polaris snowmobile. It includes troubleshooting guides for each system, helping you identify and resolve any issues that may arise. With detailed illustrations and clear instructions, the Polaris 2005 snowmobile service manual makes it easy to understand and perform complex procedures. This manual is an essential tool for any snowmobile owner or mechanic, allowing you to keep your Polaris snowmobile in top condition and extend its lifespan.