Hino N04C engine Workshop Manual PDF Download

Hino N04C engine workshop. This is ther factory manual. Index below. 0 GENERAL SPECIFICATIONS ..................................................0-2 ENGINE EXTERIOR VIEWS ..................................0-3 ENGINE PERFORMANCE CURVES .....................0-4 HOW TO USE THIS MANUAL ...............................0-5 EXPLANATION METHOD .........................................0-5 TERMINOLOGY.......................................................0-6 ABBREVIATIONS ....................................................0-7 OPERATING TIPS ..................................................0-8 POINTS FOR WHICH SPECIAL CARE MUST BE TAKEN...................................................0-8 GENERAL INSTRUCTIONS ......................................0-8 ELECTRICAL PARTS INSPECTION.........................0-11 BOLT & NUT TIGHTENING TORQUES...............0-13 BOLT STRENGTH CLASS IDENTIFICATION METHOD AND TIGHTENING TORQUE ..................0-13 PRECOATED BOLTS (BOLTS WITH SEAL LOCK AGENT COATING ON THREADS) .........0-16 SI UNITS ...............................................................0-16 HANDLING FIPG (LIQUID GASKETS)................0-17 1 TROUBLESHOOTING TROUBLESHOOTING............................................1-2 2 ENGINE OVERHAUL USED SSTs ............................................................2-2 ENGINE ACCESSORIES .......................................2-4 REMOVAL AND INSTALLATION................................2-4 CYLINDER HEAD...................................................2-9 DISASSEMBLY, INSPECTION AND REASSEMBLY .....2-9 TIMING GEAR......................................................2-22 DISASSEMBLY, INSPECTION AND REASSEMBLY ...2-22 CYLINDER BLOCK..............................................2-33 DISASSEMBLY, INSPECTION AND REASSEMBLY ...2-33 ENGINE TURN-UP ...............................................2-47 COOLANT INSPECTION.........................................2-47 ENGINE OIL INSPECTION......................................2-47 BATTERY ELECTROLYTE INSPECTION..................2-47 V BELT INSPECTION AND ADJUSTMENT ...............2-47 IDLE SPEED INSPECTION .....................................2-48 NO-LOAD MAXIMUM GOVERNED SPEED INSPECTION .......................................................2-48 COMPRESSION PRESSURE INSPECTION ..............2-48 DIESEL SMOKE DENSITY INSPECTION..................2-49 VALVE CLEARANCE INSPECTION .........................2-49 EGR VALVE ASSY INSPECTION.............................2-49 3 FUEL SYSTEM FUEL SYSTEM.......................................................3-2 PRECAUTION .........................................................3-2 FUEL FILTER .........................................................3-3 REMOVAL, INSPECTION AND INSTALLATION...........3-3 INJECTION (SUPPLY) PUMP ................................3-6 REMOVAL, INSPECTION AND INSTALLATION...........3-6 COMMON RAIL ....................................................3-12 REMOVAL, INSPECTION AND INSTALLATION.........3-12 FUEL INJECTOR..................................................3-16 REMOVAL, INSPECTION AND INSTALLATION.........3-16 VENTURI ASSY....................................................3-22 REMOVAL, INSPECTION AND INSTALLATION.........3-22 4 COOLING SYSTEM COOLING SYSTEM................................................4-2 INSPECTION OF FUNCTIONS...................................4-2 COOLANT ..............................................................4-3 REPLACEMENT ......................................................4-3 WATER PUMP ASSY .............................................4-4 REMOVAL AND INSTALLATION................................4-4 THERMOSTAT........................................................4-6 REMOVAL, INSPECTION AND INSTALLATION...........4-6 5 LUBRICATION SYSTEM USED SSTs ............................................................5-2 LUBLICATION SYSTEM ........................................5-3 INSPECTION OF FUNCTIONS...................................5-3 OIL PUMP...............................................................5-5 REPLACEMENT ......................................................5-5 OIL FILTER.............................................................5-6 REPLACEMENT ......................................................5-6 OIL COOLER ASSY...............................................5-7 REPLACEMENT ......................................................5-7 6 STARTING SYSTEM STATER MOTOR ASSY .........................................6-2 REMOVAL, INSPECTION AND INSTALLATION...........6-2 PREHEATING SYSTEM.........................................6-4 INSPECTION OF PREHEATING TIMER......................6-4 REPLACEMENT OF GLOW PLUG.............................6-6 INSPECTION OF GLOW PLUG .................................6-7 7 CHARGING SYSTEM CHARGING SYSTEM.............................................7-2 INSPECTION OF FUNCTIONS...................................7-2 ALTERNATOR ASSY .............................................7-4 REMOVAL AND INSTALLATION................................7-4 8 TURBOCHARGER SYSTEM TURBOCHARGER ASSY ......................................8-2 REMOVAL AND INSTALLATION................................8-2 9 APPENDIX SST LIST ................................................................9-2 SERVICE STANDARDS .........................................9-4 TIGHTENING TORQUE FOR EACH PART ...........9-8