EATON FullER RoadRANGER Transmission Service Repair Manual

EATON FULLER ROADRANGER TRANSMISSION GEARBOX RT RTO RTLO RTLOF WORKSHOP SERVICE MANUAL COMPLETE SET (pdf version) ALL IN ENGLISH Fuller Heavy Duty Transmissions Fuller Automated Transmissions CEMT-18 Speed 10-Speed 15-Speed AutoShift 16 AutoSelect AutoShift RTLO-11610B RTLO-11610B-T2 RTLO-12610B RTLO-12610B-T2 RTLO-13610B RTLO-13610B-T2 RTLO-14610B-T2 RTLO-15610B RTLO-15610B-T2 RTLO-16610B RTLO-16610B-T2 RTLO-17610B RTLO-17610B-T2 RTLO-18610B RTLO-18610B-T2 RTLO-14610A RTLOF-11610B RTLOF-11610B-T2 RTLOF-12610B RTLOF-12610B-T2 RTLOF-13610B RTLOF-13610B-T2 RTLOF-14610B RTLOF-14610B-T2 RTLOF-15610B RTLOF-15610B-T2 RTLOF-16610B RTLOF-16610B-T2 RTLOF-17610B RTLOF-17610B-T2 RTLOF-18610B RTLO-14610B FO-6406A-ASW FO-6406A-ASX FO-8406A-ASW FO-8406A-ASX RT-14910B-AS2 RTLO-14918A-AS2 RTLO-16918A-AS2 RTLO-18918A-AS2 RTLO-20918A-AS2 RTLO-22918A-AS2 RTO-10710B-AS2 RTO-10910B-AS2 RTO-10910B-DM2 RTO-12710B-AS2 RTO-12910B-AS2 RTO-12910B-DM2 RTO-14710B-AS2 RTO-14710C-AS2 RTO-14910B-AS2 RTO-14910B-DM2 RTO-14910C-AS2 RTO-16710C-AS2 RTO-16910B-AS2 RTO-16910B-DM2 RTO-16910C-AS2 RTO-18910B-AS2 This is a very comprehensive factory service manual for EATON ROADRANGER FULLER transmissions. This manual has been written in a format that is designed to meet the needs of ROADRANGER technicians worldwide. You will never be dissapointed with the quality and content of this workshop manual. CONTENTS General Information General Service Practices and Part Inspection ............ 1 How to use this Manual ............................................... 5 Model Designation ...................................................... 8 Power Flow ................................................................. 9 Timing Procedures .................................................... 13 Tool Reference .......................................................... 15 Preventive Maintenance Lubrication ................................................................ 16 Preventative Maintenance ......................................... 18 Inspection ................................................................. 20 Rear Seal Maintenance .............................................. 21 External Parts How to Disassemble the External Parts ..................... 22 How to Assemble the External Parts ......................... 23 How to Remove the Air Lines and Hose .................... 24 How to Install the Air Lines and Hose ....................... 25 How to Remove the Air Filter/Regulator .................... 26 How to Install the Air Filter/Regulator ....................... 27 How to Remove a Roadranger Valve ......................... 28 How to Install a Roadranger Valve ............................ 29 How to Remove the Range Actuator Valve ................ 30 How to Install the Range Actuator Valve ................... 31 How to Remove the Top 2 Valve Assembly ............... 33 How to Install the Top 2 Valve Assembly .................. 34 How to Remove the Gear Shift Lever ........................ 35 How to Install the Gear Shift Lever ............................ 36 How to Remove the Shift Bar Housing ...................... 37 How to Install the Shift Bar Housing ......................... 38 How to Remove the Output Yoke/Companion Flange 39 How to Install the Output Yoke/Companion Flange ... 40 How to Remove the Auxiliary Section Without Tapered Bearings ..................................... 41 How to Install the Auxiliary Section Without Tapered Bearings ..................................... 43 How to Remove the Auxiliary Section With Tapered Bearings .......................................... 45 How to Install the Auxiliary Section With Tapered Bearings .......................................... 48 The Shimming Procedure For Tapered Bearings ....... 50 How to Remove the Clutch Housing .......................... 53 How to Install the Clutch Housing ............................. 54 How to Remove the Input Shaft Without Disassembling the Transmission ............. 55 How to Install the Input Shaft Without Disassembling the Transmission .............57 Shift Bar Housing Shift Bar Housing Identification .................................59 How to Disassemble the Gear Shift Lever ..................61 How to Assemble the Gear Shift Lever ......................63 How to Disassemble the Standard Shift Bar Housing 65 How to Assemble the Standard Shift Bar Housing .....68 How to Disassemble the Standard Shift Bar Housig (w/Super 10 on cover) ................71 How to Assemble the Standard Shift Bar Housing (w/Super 10 on cover) ..............74 How to Disassemble the Forward Shift Bar Housing (w/Super 10 on cover) ..............77 How to Assemble the Forward Shift Bar Housing(w/Super 10 on cover) ...............80 How to Disassemble the New Forward Shift Bar Housing (w/Super 10 on cover) ..............83 How to Assemble the New Forward Shift Bar Housing (w/Super 10 on cover) ..............86 Front Section How to Disassemble the Front Section ......................89 How to Remove the Auxiliary Drive Gear Assembly ...90 How to Remove the Reverse Idler Gear Assembly .....91 How to Remove the Countershaft Bearings ...............93 How to Remove the Mainshaft Assembly ..................95 How to Remove the Countershaft Assemblies ...........96 How to Remove the Input Shaft Assembly ................97 How to Assemble the Front Section ...........................99 How to Install the Reverse Idler Gear Assembly ......100 How to Install the Countershaft Assemblies ............102 How to Install the Countershaft Bearings .................103 How to Install the Input Shaft Assembly ..................105 How to Install the Mainshaft Assembly ....................108 How to Install the Auxiliary Drive Gear Assembly ....109 How to Disassemble the Auxiliary Drive Gear Assembly 110 How to Assemble the Auxiliary Drive Gear Assembly 112 How to Disassemble the Countershaft Assembly .....114 How to Assemble the Countershaft Assembly .........115 How to Disassemble the Mainshaft Assembly .........117 How to Assemble the Mainshaft Assembly ..............119 Auxiliary Section How to Disassemble the Auxiliary Section .............. 124 How to Remove the Front Auxiliary Drive Gear ....... 125 How to Remove the Countershaft Assemblies (w/Tapered Bearings) .......................................... 126 How to Remove the Countershaft Assemblies (w/Ball Bearings) A Series ................................... 128 How to Remove the Rear Auxiliary Drive Gear ........ 130 How to Disassemble the Range Cylinder Assembly 131 How to Disassemble the Output Shaft Assembly .... 135 How to Disassemble the Splitter Cylinder Assembly 137 How to Assemble the Auxiliary Section ................... 139 How to Assemble the Output Shaft Assembly ......... 140 How to Assemble the Output Shaft Assembly (A Series) ........................................................... 143 How to Install the Countershaft Assemblies (w/Tapered Bearings) ......................................... 147 How to Install the Countershaft Assemblies (w/Ball Bearings) A Series .................................. 150 How to Assemble the Range Cylinder Assembly ..... 153 How to Install the Rear Auxiliary Drive Gear ............ 157 How to Assemble the Splitter Cylinder Assembly .... 158 How to Install the Front Auxiliary Drive Gear ........... 161 How to Disassemble the Synchronizer Assembly .... 162 How to Assemble the Synchronizer Assembly ........ 163 Options How to Remove the Integral Oil Pump .................... 165 How to Install the Integral Oil Pump ....................... 167 How to Disassemble the Integral Oil Pump ............. 169 How to Assemble the Integral Oil Pump .................. 171