2009 Arctic Cat 400 TRV 500 Automatic 500 Manual 550 H1 550 H1 TRV 700H1 700 H1 CRUISER THUNDERCAT And 1000 H2 CRUISER ATV Service Repair Workshop Manual Download PDF

2009 Arctic Cat 400 500 550 700 1000 Thundercat ATV Service Repair Workshop Manual This is the Complete Official Workshop Service and Repair Manual for the 2009 Arctic Cat ATV models. Models Covers: 2009 Arctic Cat 400 TRV ATV 2009 Arctic Cat 500 Automatic ATV 2009 Arctic Cat 500 Manual ATV 2009 Arctic Cat 550 H1 ATV 2009 Arctic Cat 550 H1 TRV ATV 2009 Arctic Cat 700 H1 ATV 2009 Arctic Cat 700 H1 Cruiser ATV 2009 Arctic Cat THUNDERCAT 1000 H2 ATV 2009 Arctic Cat 1000 H2 Cruiser ATV This Service Repair Manual covers all these sections: 1. General Information/Specifications 2. Periodic Maintenance 3. Engine/Transmission 4. Fuel/Lubrication/Cooling 5. Electrical System 6. Drive System 7. Suspension 8. Steering/Frame 9. Controls/Indicators General Specifications .. 1-2 Torque Specifications . 1-3 Torque Conversions (ft-lb/N-m) . 1-6 Tightening Torque (General Bolts) .. 1-6 Break-In Procedure . 1-6 Gasoline Oil Lubricant . 1-6 Genuine Parts 1-7 Preparation For Storage 1-7 Preparation After Storage. 1-8 Periodic Maintenance Chart 2-2 Periodic Maintenance. 2-3 Lubrication Points. 2-3 Air Filter. 2-3 Valve/Tappet Clearance (Feeler Gauge Procedure) .. 2-4 Valve/Tappet Clearance (Valve Adjuster Procedure) (400/500/H1 Models) . 2-5 Valve/Tappet Clearance (Valve Adjuster Procedure) (H2 Models).. 2-6 Testing Engine Compression . 2-6 Spark Plug(s) . 2-7 Muffler/Spark Arrester 2-7 Engine/Transmission Oil Filter Strainer .. 2-8 Front Differential/Rear Drive Lubricant 2-10 Adjusting Clutch (500 Manual Transmission) .. 2-11 Steering Components . 2-11 Driveshaft/Coupling.. 2-11 Suspension/Shock Absorbers/Bushings 2-11 Nuts/Bolts/Cap Screws 2-12 Headlights/Taillight-Brakelight . 2-12 Shift Lever . 2-13 Frame/Welds/Racks . 2-14 Electrical Connections. 2-14 Hydraulic Brake Systems .. 2-14 Burnishing Brake Pads 2-15 Checking/Replacing V-Belt (Automatic Transmission).. 2-16 Engine/Transmission .. 3-2 Specifications (400). 3-2 Specifications (500). 3-3 Specifications (H1 Models).. 3-4 Specifications (H2 Models).. 3-4 Troubleshooting . 3-5 400 Table of Contents 3-9 500 (Automatic Transmission)/H1 Models Table of Contents .. 3-50 500 (Manual Transmission) Table of Contents . 3-102 H2 Models Table of Contents 3-166 Fuel/Lubrication/Cooling .. 4-2 Carburetor Specifications (400/500) 4-2 Carburetor Schematics (400/500) 4-2 Carburetor (400/500).. 4-2 Electric Choke (400/500).. 4-7 Electronic Fuel Injection (EFI Models) .. 4-8 Throttle Cable Free-Play 4-10 Engine RPM (Idle). 4-11 Gas Tank 4-11 Oil Filter/Oil Pump . 4-12 Testing Oil Pump Pressure 4-12 Oil Cooler (400/700/H2 Models). 4-12 Liquid Cooling System (500/H1/H2 Models) 4-13 Electric Fuel Pump/Fuel Level Sensor (EFI Models) 4-18 Vacuum Pulse Fuel Pump (500). 4-20 Troubleshooting (400/500). 4-21 Troubleshooting (EFI Models) . 4-21 More. Total Pages: 349 pages File Format: PDF Language: English Its important to buy the right repair manual for your Arctic Cat ATV. It is great to have, will save you a lot and know more about your Arctic cat.All pages are printable. Looking for some other Service Repair Manual, please check: I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one. Thanks for visiting! Happy Shopping!