Operator’s Maintenance Manual

Heat Exchanger Cooled
Small Diesel Engine Range
BV1005,
BV1305
BV1505

INTRODUCTION 2
Engine identification 2
Initial receipt of the engine 2
Engine storage 2
SAFETY PRECAUTIONS 3
TECHNICAL SPECIFICATIONS 4
SECTION 1: GUIDELINES FOR OPERATION OF ENGINE
Important checks prior to initial use 5
Initial start-up and bleeding the fuel system 5
Starting/stopping 6
SECTION 2: MAINTENANCE AND SERVICE GUIDELINES
Maintenance schedule: 7
Lubrication – checking and changing oil 8
Fuel system - pumps, filter, fuel/water separator 9
Cooling - fresh water system, keel cooling, heat exchanger 11
Sea water pump, heat exchanger 11
Belt tensioning 12
Air filter 13
Electrical 13
Laying up - winterising 13
Troubleshooting 15
Torque settings 25
SECTION 3: INSTALLATION GUIDELINES
Engine mounting 26
Alignment - drives, flanges, flexible drives 26
Exhausts & mounting exhausts 27
Fuel supply 28
Cooling - sea water inlet system 29
Calorifier system 30
Electrical and installations 31
Appendices –wiring diagrams and general arrangements 32
Component identification at rear of manual. 62
Maintenance record 65