This is a COMPLETE Service Repair Manual for the Clark TMX 12-25, EPX 16-20s Forklift. This manual contains deep information about maintaining, assembly, disassembly and servicing your Clark TMX 12-25, EPX 16-20s Forklift. Models Covered: ========= Clark TMX 12-25 Forklift Clark EPX 16-20s Forklift Table of Contents: ========= SA SAFE MAINTENANCE 1. Safety 2. Lifting, Jacking, and Blocking the Truck 3. Towing PS PERIODIC SERVICE 1. Maintenance Schedules 2. Planned Maintenance Program 3. PM Inspection Form 12 BATTERY 1. Battery Service 13 WIRING, SWITCHES, AND INSTRUMENTS 1. Schematic Electric Circuit Diagrams 2. General Electrical Service Tips 3. Wiring and Cables 4. Switches and Sensors 5. Instrument Panel 16 ELECTRIC MOTORS 1. Motor Specifications And Descriptions 2. Drive Motors Overhaul 3. Pump Motor Overhaul 17 CONTACTORS 1. Contactors 19 MOTOR CONTROLS 1. Description 2. Programming & Adjustments Using ZAPI Handset 3. Control troubleshooting 4. TMX Factory Control Settings 20 DRIVE AXLE 1. Drive Axle Specifications and Description 2. Drive Axle Fluid Check and Change 3. Drive Axle Troubleshooting 4. Drive Axle Removal and Installation 5. Drive Axle Overhaul 22 WHEELS AND TIRES 1. Wheels & Tires Specifications and Description 2. Wheels & Tires Mounting and Maintenance 23 BRAKE SYSTEM 1. Brake Specifications 2. Brake System Fluid Check, Fill, and Bleed Specifications and Description 3. Brake Pedal and Master Cylinder Removal,Replacement, and Adjustment 4. Brake Caliper Removal and Replacement 5. Parking Brake Removal, Replacement, and Adjustment 6. Brake Overhaul 25/26 STEER SYSTEM 1. Steering System Specifications and Description. 2. Steering System Troubleshooting 3. Steering Column and Component Removal and Replacement 4. Steering System Relief Pressure Check and Adjustment 5. Steering Gear Overhaul(TMX) 6. Steer Axle Service (TMX) 7. Steer Cylinder Overhaul (TMX) 8. Steering Axle Wheel Bearing Maintenance and Adjustment (EPX) 9. Steering Axle Removal and Replacement (EPX) 10. Steer Cylinder Removal and Replacement (EPX) 11. Steering Gear Overhaul(EPX) 12. Steer Cylinder Overhaul (EPX) 29 HYDRAULIC SYSTEM 1. Main Hydraulic System Specifications and Description 2. Fluids and Filters 3. Hydraulic System Troubleshooting Troubleshooting 4. Hydraulic System Pressure Checks and Adjustments 5. Hydraulic System Removal and Overhaul 30 HYDRAULIC SYSTEM 1. Hydraulic System Schematic 2. Main Hydraulic Control Valve Removal and Overhaul 32 TILT CYLINDERS 1. Tilt Cylinder Specifications and Description 2. Checks and Adjustments 3. Tilt Cylinder Removal and Installation 4. Tilt Cylinder Overhaul 34 UPRIGHTS 1. Upright Specifications and Description 2. Trouble shooting 3. Upright Inspection 4. Carriage and Upright Roller Clearance Checks and Shim Adjustment 5. Cylinder Removal, Shimming, Overhaul and Replacement 6. Upright Chain Inspection, Adjustment and Replacement 7. Fork and Carriage Removal and Replacement 8. Upright Removal and Replacement 38 COUNTERWEIGHT AND CHASSIS 1. Counterweight Specifications and Description 2. Counterweight Removal and Installation 3. Overhead Guard Removal and Installation 4. Floor Plate, Seat, and Seat Deck Removal and Installation 40 SPECIFICATIONS 1. Nameplate and Decals 2. General Specifications 3. Hydraulic Fitting Tightening Procedure ========== Model Specification: Clark TMX 12-25, EPX 16-20s Forklift Language: English Total Pages: 501 File Format: PDF Requirements: Adobe PDF Reader ZOOM IN/OUT: YES Downloadable: YES Compatible: All Versions of Windows & Mac ============== THIS MANUAL CONTAINS INFORMATION AND DATA TO THIS MODEL. HAS SPECS, DIAGRAMS, AND ACTUAL REAL PHOTO ILLUSTRATIONS, AND SCHEMES. THESE SHOP MANUAL IS AS GOOD AS IT GETS FOR DIAGNOSING, REPAIRING, AND MAINTENANCING CLARK MACHINERY. ALL MANUALS ARE WINDOWS 7, VISTA32 AND 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC! INSTANT DOWNLOAD UPON RECEIPT OF YOUR PAYMENT.. FIND IT...PRINT IT...USE IT...then Trash it. Tons of pictures and diagrams at your fingertips!! All pages are printable, so run off what you need & take it with you into the garage or workshop. Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS! INSTANT DOWNLOAD means NO SHIPPING COST or WAITING FOR A CD OR PAPER MANUAL TO ARRIVE IN THE MAIL...YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS/PAYPAL. Looking for some other Service Repair Manual, please check: Thanks for visiting!