This manual is based on Serial Numbers:
SJ46AJ / SJ51AJ: 95 001 105 & Above

Content:
1.0 PLATFORM
1.1 Platform
1.2 Railings & Base
1.3 Swing Gate
1.4 Drop Gate
1.5 Load Cell (CE & AS)
1.6 Footswitch
1.7 Platform Control Console
1.8 Boom / Turret Controller Assembly (Dual Axis)
1.9 Drive / Steer Controller Assembly (Single Axis)
1.10 Riser Boom Controller Assembly (Single Axis)
1.11 Platform Terminal Strip

2.0 BOOM
2.1 Main & Fly Boom Assembly
2.1 Main & Fly Boom Assembly
2.2 Main & Riser Boom Limit Switches
2.3 Fly Boom Assembly
2.4 Riser Boom Assembly
2.4 Riser Boom Assembly
2.5 E-Chain Assembly
2.6 Jib Boom Assembly
2.7 Jib Manifold
2.8 Rotary Actuator

3.0 CYLINDERS
3.1 Extension Cylinder
3.2 Main Boom Lift Cylinder
3.3 Riser Cylinder Mounting
3.4 Riser Cylinder
3.5 Master Cylinder
3.6 Slave Cylinder
3.7 Jib Cylinder
3.8 Axle Lock Cylinder

4.0 TURRET
4.1 Turret Assembly
4.1 Turret Assembly
4.2 Cowling Assembly - Engine Side
4.3 Cowling Assembly - Controls Side
4.4 Counterweight Assembly
4.5 Engine Tray Assembly
4.6 Manifold Assembly with Hardware
4.7 Main Manifold
4.8 Brake Manifold (serial number 95 001 717 and above)
4.9 Brake Manifold (serial number 95 001 716 and below)
4.10 Pressure Reducing Manifold
4.11 Rotary Manifold Assembly
4.12 Turret Swing Drive Assembly
4.13 Fuel Tank Assembly - Deutz D2.9L Engine
4.14 Fuel Tank Assembly - Deutz D2011 Engine
4.15 Fuel Tank Assembly - GM & Kubota Dual Fuel Engines
4.16 Hydraulic Tank Assembly
4.17 High Pressure Filter Assembly
4.18 Auxiliary Pump
4.19 Battery Assembly
4.20 Base Control Box - Deutz D2.9L
4.20 Base Control Box - Deutz D2.9L
4.21 Base Control Box - Deutz D2011, GM & Kubota
4.22 Base Terminal Strip (ANSI/CSA & AS)
4.23 Base Terminal Strip (CE)
4.24 Grease Line Hose Assembly

5.0 ELECTRICAL HARNESSES
5.1 Main Electrical Harness and Fuel Level Switch Harness
5.2 Battery Cables
5.3 Control Cable Harnesses
5.4 Jib/Rotate Valve Harness
5.5 110/220V Outlet Assembly
5.6 Glow Plug Harness - Deutz D2.9L Diesel Engine
5.7 Glow Plug Harness - Deutz D2011 Engine
5.8 ECU Harnesses - Deutz D2011 Engine
5.9 Engine Interface Harness - Deutz D2.9L
5.10 Engine Interface Harness - Kubota WG2503
5.11 Engine Interface Harness - GM Dual Fuel Engine

6.0 BASE
6.1 Base Assembly
6.2 Axle Hardware
6.3 Rear Axle Assembly
6.4 Differential Assembly - Rear Axle
6.5 Brake Assembly - Rear Axle
6.5 Brake Assembly - Rear Axle
6.6 Central Housing Assembly - Rear Axle
6.7 Gear Box - Rear Axle
6.8 Hydraulic Drive Motor
6.9 Front Axle Assembly
6.10 Differential Assembly - Front Axle
6.11 Central Housing Assembly - Front Axle
6.12 Steering Assembly
6.13 Trunnion Assembly - Front Axle
6.14 Drive Shaft
6.15 Propane Tank Assembly
6.16 Tires

7.0 ENGINES
7.1 Deutz D2.9L Diesel Engine
7.2 Deutz D2011 Diesel Engine
7.3 GM Dual Fuel Engine
7.4 Kubota WG2503 Dual Fuel Engine
7.6 Drive and System Pump Assembly
7.7 Drive and System Pump Assembly (with Welder Option)
7.8 Engine Coupling - Deutz
7.9 Engine Coupling - Kubota

8.0 HOSE CONNECTIONS
8.1 Standard Hose Numbering System
8.2 Hydraulic Hose Connection - Boom
8.3 Hydraulic Hose Connection - Manifolds & Swing Drive (S/N 95 002 084 & below)
8.4 Hydraulic Hose Connection - Pumps (S/N 95 002 084 & below)
8.5 Hydraulic Hose Connection - Turret (S/N 95 002 085 & above)
8.6 Hydraulic Hose Connection - Base (S/N 95 002 084 & below)
8.7 Hydraulic Hose Connection - Base (S/N 95 002 085 & above)
8.8 Fuel Line Hose Connection - Deutz D2.9L
8.9 Fuel Line Hose Connection - Deutz D2011
8.10 Fuel Line Hose Connection - GM Dual Fuel Engine
8.11 Fuel Line Hose Connection - Kubota WG2503 Dual Fuel Engine
8.12 Propane Line Hose Connection - Kubota WG2503 Dual Fuel Engine

9.0 OPTIONAL EQUIPMENT
9.1 All Motion Alarm Assembly
9.2 Air Hose To Platform Option
9.3 Flashing Amber Light Option
9.4 External Platform Railing Assembly
9.5 Diesel Scrubber Option
9.6 Cold Start Option
9.7 Arctic Package Option
9.8 Load Circuit Manifold - Deutz D2.9L
9.9 Load Circuit Hose Kit - Deutz D2.9L
9.10 Oil Cooler Assembly (No Generator) - 46AJ
9.11 Oil Cooler Assembly (No Generator) - 51AJ
9.12 Hydraulic Hose Connections - Oil Cooler (No Generator)
9.13 Oil Cooler Wiring
9.14 Generator & Oil Cooler Assembly - 3.5kW (46AJ)
9.15 Generator & Oil Cooler Assembly - 3.5kW (51AJ)
9.16 Hydraulic Hose Connection - 3.5kW Generator & Oil Cooler
9.17 Generator Wiring - 3.5kW
9.18 Generator - 3.5 kW
9.19 Generator - 12 kW
9.20 Generator & Oil Cooler Assembly - 12kW
9.21 Generator & Oil Cooler - 12kW
9.22 Circuit Breaker Assembly - 12kW Generator
9.23 Generator Wiring - 12 kW
9.24 Hydraulic Hose Connections - 12 kW Generator & Oil Cooler
9.25 Welder Option
9.26 Glazier Tray
9.27 SGM Assembly
9.28 SGE Assembly
9.29 Platform Control Box Cover
9.30 Positive Air Shutoff Option - Deutz D2.9L
9.31 Positive Air Shutoff Option - Deutz D2011
9.32 Pipe Rack
9.33 Oil Quick Drain
9.34 Telematics - Morey
9.35 Telematics - ZTR
9.36 Work Lights
9.37 Tool Caddy
9.38 Residual Current Device (RCD)

10.0 LABELS
10.1 Label Kits
10.2 Labels - Platform Control Box
10.3 Labels - Front and Back
10.4 Labels - Engine Side
10.5 Labels - Controls Side
10.6 Labels - Controls Compartment
10.7 Labels - Engine Compartment
10.8 Labels - Operator Platform
10.9 Labels - Fuel

11.0 TABLES
11.1 Fluids
11.2 Grease Locations - Axle Grease Table
11.3 Grease Locations - Gear Grease Table
11.4 Filters