This comprehensive workshop service manual is your ultimate guide to repairing and maintaining your BMW 540i, covering model years 1989 through 1995. It provides detailed, step-by-step instructions, along with clear illustrations, exploded diagrams, and photos, to guide you through every service and repair procedure. From bumper to bumper, this manual covers everything you need to know, including: * **Engine:** Detailed information on engine components, including removal, installation, and repair procedures. * **Transmission:** Comprehensive coverage of automatic and manual transmissions, including troubleshooting, adjustment, and repair. * **Suspension:** In-depth explanations of suspension systems, including troubleshooting, alignment, and repair. * **Brakes:** Complete documentation of brake systems, including disc and drum brake maintenance, repair, and replacement. * **Electrical System:** Thorough explanations of the electrical system, including wiring diagrams, troubleshooting, and repair procedures. * **Body and Interior:** Detailed information on body panels, interior components, and upholstery repair. * **And much more!** This manual also includes valuable reference data, such as: * **Service tool numbers:** Identify the correct tools for each procedure. * **Torque specifications:** Ensure proper tightening of bolts and nuts. * **Wear limits:** Help you determine when parts need to be replaced. * **Troubleshooting guides:** Assist you in diagnosing and resolving common problems. This manual is a valuable resource for both professional mechanics and DIY enthusiasts, providing all the necessary information to keep your BMW 540i running smoothly for years to come.

The BMW 540i, produced from 1989 to 1995, marked a significant era in the evolution of the iconic 5 Series. This luxurious sedan, built upon the E34 platform, represented a major advancement in performance, refinement, and technology for BMW. Under the hood resided a powerful 4.0-liter M60 V8 engine, delivering a potent 282 horsepower, propelling the 540i from 0 to 60 mph in a respectable 6.9 seconds. This engine, paired with a smooth-shifting 5-speed automatic transmission, provided both exhilarating acceleration and a comfortable cruising experience. The 540i offered an exceptional driving experience, thanks to its precise handling and well-balanced suspension. Its sophisticated design language, featuring a sleek profile and a prominent kidney grille, solidified its position as a statement of elegance and dynamism. Beyond its performance capabilities, the BMW 540i was a haven of luxury and comfort. Plush leather upholstery, wood trim, and advanced amenities like climate control and power-adjustable seats, combined to create a refined and relaxing environment. The 540i was also a pioneer in safety, offering features like anti-lock brakes (ABS) and driver airbags as standard equipment. While its production run ended in 1995, the BMW 540i remains a highly sought-after classic car, praised for its timeless design, potent performance, and overall driving experience. The availability of a comprehensive workshop service manual provides invaluable assistance to owners and enthusiasts, enabling them to maintain and restore their prized E34 540i to its former glory. It's a testament to the car's enduring legacy, reminding us of its place as a true icon of the golden age of BMW engineering.