JOHN DEERE Sabre Lawn Tractor 38Inch and 46Inch (96 cm and 117 cm) Models: 1338 Gear TMGX10131 1538 Hydro 15538 Gear 1646 Hydro 1538 Gear 1638 Hydro 1646 Gear Technical Manual 15538 Hydro 1546 Gear

► ► BEST ◄ ◄ John Deere Sabre 1338 1538 15538 1546 1638 1646 Lawn Tractor Service Technical Manual - PDF DOWNLOAD !!

COVERS THE FOLLOWING MODELS:

Sabre Lawn Tractor
38Inch and 46Inch (96 cm and 117 cm)
Models: 1338 Gear
John Deere Consumer Products Group
TMGX10131 (Mar97)
LITHO IN U.S.A. (New)
1538 Hydro
15538 Gear 1646 Hydro
1538 Gear 1638 Hydro
1646 Gear
Technical Manual
15538 Hydro
1546 Gear

COVERS THE FOLLOWING TOPICS:

Lubricants 2-9
B
Battery
Charging 4-20
Load Test 4-21
Specifications 4-3
Test 4-20
Belt Tension Adjust, Mower Drive 8-7
Brake Switch Adjustment 4-24
Brake Switch/Blade Drive Switch Test 4-24
C
Component Location
38 Inch Mower Deck 8-4
42 Inch Mower Deck 8-5
46 Inch Mower Deck 8-6
Dash Panel 9-3
Fuel Tank 9-3
Hydrostatic Drive Traction System 6-8
Hydrostatic Power Train
Transaxle 6-7
Transaxle External 6-6
Mower Lift Linkage 8-3
Pedal Linkage Assembly 6-8
Shift Linkage 6-9
Steering 7-3
Cranking & Fuel Shutoff Solenoid
Circuit Operation 4-9
Diagnosis 4-10
D
Dash Panel Removal and Installation 9-5
Diagnostics
Charging Circuit 4-17
Cranking & Fuel Shutoff Solenoid 4-10
Gear Power Train 5-13
Headlight Circuit 4-18
Hydrostatic Power Train 6-18, 6-20
E
Electrical
AC Voltage Output Test 4-22
Battery
Charging 4-20
Load Test 4-21
Test 4-20
Charging & Headlight Circuit Operation 4-16
Charging Circuit Diagnosis 4-17
Component Location 4-7
DC Amperage Output Test 4-21
Diagnostic Information 4-4
Diagnostics 4-9
General Information 4-4
General Specifications 2-2
Ground Circuit Test 4-26
Reading Schematics 4-4
Schematic 4-5
Seat Switch Test 4-23
Specifications 4-3
Theory of Operation 4-4
Troubleshooting 4-8
Wire Color Chart 4-4
Wire Harness 4-6
Engine
General Specifications 2-2
Installation 3-5
Oil 2-8
Other Materials 3-3
Removal 3-4
Repair 3-4
Service Equipment & Tools 3-3
Specifications 3-3
F
Front Axle
Installation 9-5
Removal 9-5
Repair 9-5
Front Wheels Removal & Installation 9-4
Fuel Tank Removal and Installation 9-5
G
Gasoline
Specifications 2-8
Storage 2-8
INDEX
INDEX - 2 4/1/98
Gear Power Train
Brake
Adjustment 5-16
Component Location 5-12
Test 5-15
Clutch Actuating Spring 5-16
Component Location 5-8
Diagnostics 5-13
Drive Belt
Inspection 5-19
Installation 5-20
Specifications 5-3
Drive System Adjustment 5-15
Ground Speeds Specifications 5-4
Input Shaft
Gear & Pinion Inspect 5-25
Gear/Pinion Gear Installation 5-26
Input Shaft Gear
Disassembly 5-25
Intermediate & Drive Shaft Disassembly 5-29
Intermediate Shaft Repair 5-29
Other Materials 5-4
Rear Axle Loading Specification 5-3
Service Parts Kits 5-4
Sheave & Shift Arm Removal 5-23
Shift Linkage
Adjustment 5-17
Component Location 5-9
Removal & Installation 5-22
Specifications 5-3
Theory of Operation 5-10
Torque Specifications 5-4
Traction Drive
Belt Removal 5-18
System Component Location 5-9
System Removal 5-20
Transaxle
Brake Installation 5-33
Brake Removal 5-24
Case Halves Assembly 5-32
Case Separation 5-24
Component Location 5-6
Differential/Axle Shaft
Assembly 5-30
Disassembly 5-30
Inspection 5-30
Dimensions 5-3
Disassembly 5-23
Drive Sheave/Shift Arm Install 5-34
Gear Ratios Specifications 5-4
Gear Tooth Specifications 5-3
Idler Assembly Installation 5-32
Idler Gear Disassembly 5-28
Idler Gear Inspection 5-28
Intermediate/Drive Shaft
Inspection 5-29
Installation 5-31
Lubrication Specification 5-3
Operation 5-11
Shift Detent Removal 5-24
Shifter Detent Installation 5-33
Shifter Disassembly 5-27
Transaxle Assembly 5-30
Troubleshooting 5-5
General Specifications
Battery 4-3
Chassis 2-5
Fuel/Air system 2-2
Mower Deck Drive Belt 2-3
Spark Plug 4-3
Steering 2-5
Tires 2-5
Traction Drive Belt 2-3
Wheel & Tire 2-5
Grease 2-9
H
Hydrostatic Power Train
Brake Spring Adjustment 6-24
Brake/Neutral Return Pedal
Component Location & Operation 6-12
Pedal Travel 6-13
Theory of Operation 6-12
Component Location
Pedal Linkage Assembly 6-8
Shift Linkage 6-9
Transaxle 6-7
Transaxle External 6-6
Diagnosis 6-20
Diagnosis, General 6-18
Drive Belt Specifications 6-3
Linkage Removal/Installation 6-28
Other Materials 6-5
Repair
Specifications 6-4
Traction Drive Belt Inspection 6-26
Traction Drive Belt Installation 6-26
Traction Drive Belt Removal 6-26
Shift Linkage Adjustment 6-23
Shift Linkage Spring Adjustment 6-24
Specifications 6-3
Torque 6-4
Tests & Adjustments
INDEX
4/1/98 INDEX - 3
Traction Drive System 6-22
Theory of Operation 6-10
Traction Drive Belt Adjustment 6-22
Traction Drive Component Location 6-8
Traction Drive System
Drive Belt Tensioning System
Removal/Inspection/Installation 6-27
Transaxle
Assembly 6-40
Disassembly 6-33
Installation 6-32
Removal and Installation 6-30
Removal External Components 6-31
Transport Valve (Free-Wheel) Operation 6-13
Troubleshooting 6-15
Hydrostatic Transaxle
Assembly 6-40
Axle Loading Specification 6-3
Brake Components Wear Tolerance 6-4
Brake Torque Rating Specification 6-3
Disassembly 6-33
Drive Sheave And Fan
Installation 6-32
Removal 6-31
Drive Sheave And Fan Removal 6-33
Fan/Drive Sheave Installation 6-42
Gear Ratios Specifications 6-3
Ground Speed Specifications 6-3
Housing Case Halves Separation 6-33
Installation 6-32
Lubrication Specifications 6-3
Motor/Drive Shaft Disassemble/Inspect 6-36
Motor/Drive Shaft Installation 6-40
Output Torque Rating Specifications 6-3
Pump Input Shaft Assembly
Removal and Installation 6-38
Removal and Installation 6-30
Removal External Components 6-31
Reservoir Cover Removal 6-42
Reservoir Fill Procedure 6-42
Transaxle Components Wear Tolerance 6-4
I
Ignition
Circuit Operation 4-12
Circuit Test Points 4-14
Specifications 4-3
Ignition Switch
Removal & Installation 4-27
Test 4-25
L
Lubricant Storage 2-9
M
Mower Deck
38 Inch 8-4
42 Inch 8-5
46 Inch 8-6
Gage Wheel Adjustment 8-15
Installation 8-12
Leveling (Front-To-Rear) 8-9
Leveling (Side-To-Side) 8-8
Removal 8-10
Mower Drive Belt Replacement 8-11
Mower Lift Linkage 8-3
Mower Spindle Assembly Repair 8-14
O
Oil Filters 2-9
R
Readjusting Suspension for Mower Cut Height 8-10
Rear Wheels Removal And Installation 9-4
S
Serial Number
Engine 2-10
Gear Transaxle 2-10
Tractor Identification Number 2-10
Spark Plug Specifications 4-3
Specifications 2-2
Spindle Brake Adjustment 8-7
Starter
Amp Draw Test 4-23
Solenoid Test 4-22
Specifications 4-3
Stator Specifications 4-3
Steering
Backlash Adjustment 7-5
Column Bushings Replacement 7-5
INDEX
INDEX - 4 4/1/98
Component Location 7-3
Repair 7-4
Service Equipment & Tools 7-4
Steering Gear Removal 7-4
Synthetic Lubricants 2-9
T
Tests and Adjustments
Hydrostatic Power Train 6-22
Mower Drive Belt Tension 8-7
Spindle Brake 8-7
Torque Values
Metric 2-7
Unified Inch 2-6
Traction Drive System
Drive Belt Inspection 6-26
Drive Belt Installation 6-26
Drive Belt Operation 6-10
Drive Belt Removal 6-26
Drive Belt Tensioning System
Removal/Inspection/Installation 6-27
Tests And Adjustments 6-22
Transaxle and Shift Linkage System Operation 6-10
Transport Valve (Free-Wheel) Operation 6-13
W
Wheels Repair

This is the same type of manual used by professional Mechanics and Technicians containing step by step instructions & highly detailed exploded diagrams & pictures to show you how to complete every job correctly.


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