{"product_id":"mercury-100-to-140-hp-jet-outboard-service-repair-manual-workshop","title":"MERCURY 100 to 140 HP JET OUTBOARD Service Manual Workshop PDF Download","description":"If you own a Mercury outboard jet with HP 60 65 75 80 100 125 135 140 200 225 250 DFI then this is the massive service manual for you covers all you need to know aboput the service and repair of your jet outboard. \r\n\r\nSections are listed below;:\r\nA\r\nAccelerator pump circuit\r\nl0O-125 hp and 80jet,\r\ntuelsystem ......332-335\r\nAltemator driven capacitor discharge\r\nignition 6O-275hpa nd6 5-140je t,\r\nignition and electrical\r\nsystems. 424_439\r\nAlternator driven ignition 135-200 hp,\r\n275hp,i 05 and1 40jetV6,\r\ntroubleshooting .....l.5-g}\r\nAlternator driven ignition, mechanical\r\nadvance7, 5-125h p and6 5-80j et,\r\nt roubleshoot ing. .......... . 64_j5\r\nAnticorrosionm aintenancel,u brication\r\nmaintenanceandtun.e. .-.u. .p. 226\r\nAntisiphon devices,\r\nfuel system . 3f.S_337\r\nB\r\nBattery chargings ystem,ig nition and\r\nelectricalsystems ...4OT-415\r\nBattery charging system,\r\ntroubleshooting...... . 51_62\r\nBattery ignition and electrical\r\nIndex\r\nsystems ....399_407\r\nBearing housing, lower gearcase\r\nandjet driveunits . . . . . . . . . . 670_6jI\r\nc\r\nCapacitor discharge module\r\n(CDM) ignition\r\n225 and25ohp,\r\ntroubleshooting. . . . . .... 97_Ll0\r\n75-125 hp and 65-80 jet,\r\nserial No. 0G438000-on.\r\nhoubleshooting.. . .. .... 90_97\r\nignition and electrical\r\nsystems. 439_441\r\nCarburetors, fuel system. . . . . . . 30l.-30g\r\nCDM ignition\r\n225 and25ohp,\r\nignition and electrical\r\nsystems. 444_449\r\n75-125 hp and 65-80 jet, serial No.\r\n0G43 8000-on, ignition and\r\nelectrical systems 441-444\r\nCDM module resistance tests\r\n(optional), troubleshooting. . . 1 l0_lll\r\nCooling system flushing, lubrication\r\nmaintenance andtune-up . . . . 229_23I\r\nCorrosionc ontrol,l owerg earcasaen d\r\njetdriveunits... ... 579-591\r\nD\r\nDFI airlfuel system\r\nt r o u b l e s h o o t i n g . . ...... . . . 1 6 6 - 1 7 7\r\nDI digiral inductive, 200 DFI\r\nt r o u b l e s h o o t i n g . . ...... . . . l l l _ l 2 }\r\nDigital inductive ignition, 200 DFI,\r\nignition and elecaical\r\nsystems M9_452\r\nE\r\nEFI fuel system,\r\nt r o u b l e s h o o t i n g . . ...... . . . 1 2 9 _ 1 6 6\r\nElectrical accessories,\r\nt r o u b l e s h o o t i n g . . . . . . . . . 62\r\nElectronic fuel injection (EFI) and\r\ndirect tuel injection (DFI),\r\nfuelsysrem . . . . . 339-369\r\nEngine submersion, lubrication\r\nmaintenance andtune-up . . . 226-229\r\nEngine temperature and overheating,\r\ntroubleshooting .... lj7_Lg2\r\nEngine, troubleshooting ..... . lg2-lg7\r\n774 IiDEX\r\nF\r\nFastenersa ndt orque,\r\npowerhead .463-465\r\nFuel primer and enrichment systems,\r\nffoubleshooting.. . . . . . . . . . . 123-129\r\nFuelsystem. ..302-307\r\nacceleratopr ump circuit,\r\n100-125h p and8 0jet.. . . .332-335\r\nantisiphondevices ..335-33i\r\ncarburetors .307-309\r\nelectronic fuel injection (EFI) and\r\ndirect fuel injection\r\n(DFr) . .339_368\r\nfuel bleed (recirculation)\r\nsystem. . .381-392\r\nfuel enrichment valve,225 hp\r\ncarburetedmode.l s. ....... 332\r\nf u e l f i l t e r s . . . . . 3 3 j\r\nfuel hose and primer bulb. . . . 338-339\r\nfuel primer valve, 75 -2OOh p,\r\n275h p and3 5-140je r, remote\r\ncontrolmodels ..329-331\r\ntuelpump . .302-307\r\nfuel tanks, integral and portable,\r\nremote. . . 337-338\r\nreed valve service. . . 368-381\r\nthermala ir valve,1 35-200h p\r\ncarburetedmodel.s . . . . .. 331-332\r\ntroubleshooting.. . . . . . . . . . . l2O-123\r\nWME seriesc arburetor,7 5-L25h p,\r\n65and80jet. . . . . 3 0 9 - 3 1 6\r\nWMH andWMV series carburetors,\r\n135-225h p and 105-140jet\r\nmodels .316-325\r\nWO series (Mercarb) carburetor,\r\n275hp. . .325-329\r\nFuels and lubrication. lubrication\r\nmaintenancaen dtune-up. . . . 201-Z2O\r\nFuses,ig nition ande lecfical\r\nsystems ....415-416\r\nG\r\nGear housing, lower gearcase and\r\nj e t d r i v e u n i t s . . . . . . . . . 583\r\nGear ratio, lower gearcase andjet\r\ndrive units. . 577-579\r\nGearcase cleaning and inspection,\r\nlower gearcase and jet driv\r\nu n i t s . . . . . . . 6 5 1\r\nGearcase disassembly\/assembly,\r\nlower gearcase andjet drive\r\nu n i t s. . . . . . . 6 0 3\r\nGearcase lubrication, lower gearcase\r\na n d j e t d r i v e u n i t s . . . . . . . . . . . .5. 8 1\r\nGearcase operation, lower gearcase\r\nandjetdriveunits... 5i6-5'77\r\nGearcase pressure testing, lower\r\ngearcaseandjetdriveunits . . . .. 652\r\nGearcases himming,l ower gearcase\r\nandjetdriveunits.. .... 653\r\nGeneral information, synchronization\r\nandlinkagea djustment.s . . . . 249-251\r\nH\r\nHigh-altitude operation, lower\r\ngearcasaen djet driveu nits. . . . . . 578\r\nHour meter, lubrication maintenance\r\nandtune-up .200-201\r\nI\r\nIgnitiona ndelectricasly stem.s . ... 399\r\nalternator driven capacitor discharge\r\nignition, 60-275hp afi\r\n65-140jet. .....424-438\r\nbattery. ....399-407\r\nbatteryc hargings ystem. . . .. 407-415\r\ncapacitord ischargem odule\r\n(CDM) ignition. . .438-441\r\nCDMignition\r\n2 2 5a n d 2 5h0p . . . . . . . . . 4 4 4 - 4 4 9\r\n75-125hp and 65-80jet, serial\r\nNo.0 G438000-o.n.. ... 441-444\r\ndigital inductive ignition\r\n200DFI. .449-452\r\ntuses.. . . . . 4 1 5 - 4 1 6\r\nstartingsystems. ....416-424\r\nIgnition system,\r\ntroubleshootin.g .. . .. . . .. . . . . 62-64\r\nIgnition systemsi,g nition and\r\nelectricalsystems ...... 424\r\nJ\r\nJet drive models,l ower gearcasea nd\r\njetdr i veuni t. s. . . . . . . . 661\r\nJetp ump unit maintenancel,o wer\r\ngearcasaen djet driveu nits. . . 661-667\r\nJet pump unit service, lower gearcase\r\nandjer drive units . . .667-670\r\nL\r\nLowerg earcasaen djet driveu nits. . 576\r\nbearinghousing ....670-671\r\ncorrosionc ontrol.. . . . . . . . . . 579-581\r\n***\r\nhousing ..583-593\r\nr a t i o . . . ..577-578\r\ngearcase\r\ncleaningandinspection.. . 651-652\r\ndisassembly\/assemb. l.y .. . 603-651\r\nl u b r i c a t i o n . . . . . . . . . . 581\r\noperation. 576-577\r\npressuretestin. g. .. . ..... 652-653\r\nshimming 653-661\r\nhigh-al t ihrdeoperat ion. . . . . .5. .2. 8\r\njetdrivemodels. . . . . . . . 661\r\njetpump\r\nunitmaintenanc.e.... ... 661-667\r\nunitservice ..... 667-670\r\nlowergearcase . . . . . . . . . 576\r\npropeller .. 581-583\r\nserviceprecaut i.o. .n.s. . . . 578-579\r\ntrimtabadjustment ..... 583\r\nwaterintakeh ousingli ner. . . . . . . 67I\r\nwater pump 593-603\r\nLubricantss, ealantsa nda dhesives,\r\npowerhead 462-463\r\nLubrication maintenancea nd\r\ntune-up . . . . . . . 200\r\nanticorrosionmaintenan.c .e. . 226\r\ncoolings ystemfl ushing . . 228-231\r\nenginesubmersi.o..n ... 226-228\r\nfuelsa ndlubrication.. . .. 201-220\r\nhourmeter. ..... 2OO-1OL\r\noff-seasons torage 220-226\r\ntune-up . 231-244\r\nM\r\nMercury\/I4arinemr odel\r\nidentificationp,o werhead... .... 460\r\no\r\nOff-seasons toragel,u brication\r\nmaintenancaen dtune-up. . . 220-226\r\nOil injection system . . 732-733\r\nvariable-ratio electronically\r\ncontrolledo il injection,200D FI\r\nmodels 758-763\r\nvariable-ratio oil injection\r\n135-20},275hpand -\r\n105-l40jetmodel.s... . 739-750\r\n225 and2 50h p models. . . 750-758\r\n75-125hp and 65-80jet\r\nmodels 733-739\r\nOperathg requirements,\r\ntroubleshooting..... . 35-37\r\nP\r\n!\r\nPowerhead . . . . . . 458\r\nassembly . . 524-570\r\nb r e a k - i n . . . . . . . 461\r\ncleaning andinspection. . . . . 508-524\r\ndisassembly. . . . . . . 480-508\r\nfasteners andtorque 463-465\r\nlubricants, sealants and\r\nadhesives 462-463 ;\r\nMercury\/I4ariner model\r\nidentification . . . . . . . . 460\r\nremovaVinstallation. . . . . . . . 465-480\r\ns e a l i n g s u r f a c e s . . ........ . . . . . 4 6 3\r\nservice considerations. . . . . . 459-460\r\nservicerecommendations .. . 461-462\r\nII[DEX 775\r\nPower trim and tilt systems and\r\npower steering system\r\npower trim and tilt system\r\nservice. 702-723\r\npower steering system . ... 723-729\r\npower trim and tilt\r\nsystems. 678-702\r\nPropeller, lower gearcase andjet\r\ndriveunits .. 581-583\r\nR\r\nReed valve service,\r\nfuel system . 368-381\r\nRemotecontrol. . . . . . . 7 6 5 - 7 7 1\r\nS\r\nSafety precautions,\r\nsynchronization and linkage\r\nadjustments. .....248-'249\r\ntroubleshooting...... .34-35\r\nSealings urfacesp, owerhead. . .. .. 463\r\nService considerations,\r\npowerhead .459-460\r\nService precautions, lower gearcase\r\nandjet drive units. . . 578-579\r\nService recommendations,\r\npowerhead .46I-462\r\nStarting system,\r\ntroubleshooting.. ... . 42-51\r\nStarting systems, ignition and\r\nelectricalsystems ...416-424\r\nSynchronization and linkage\r\nadjustments. ...248\r\n100-125 hp and 80jet\r\nmodels . .256-261\r\n135-200 hp carbureted\r\nmodels . .261-270\r\n150-200 hp EFI (electronic fuel\r\ninjection) models . 270-276\r\n200 DFI (direct tuel injection)\r\nmodels . .276-279\r\n225 and 250 hp EFI\r\nmodels . .287-292\r\n225 hp carbveted models . . . 279-287\r\n275hpmodels ......292-297\r\n75, 90 hp and 65 jet\r\nmodels. ..251-256\r\ngenerailn formation .249-251\r\nsafetyprecautio.n .s .. . ... .. 248-249\r\nT\r\nTest and repair\r\nequipment,\r\ntroubleshooting. . . . . . . . . . .37-42\r\nThermal air valve,\r\n135-200 hp\r\ncarburetedm odels,\r\nfuelsystem. ....331.332\r\nTrim and tilt systems,\r\npower trim and tilt\r\nsystems and power\r\nsteeringsystem. .... 678\r\nTrim tab adjustment,\r\nlower gearcase\r\na n d j e t d r i v e u n i t s . . . . . . . . . . . 583\r\nTr o u b l e s h o o t i.n. .g. . . . . . . 3 3\r\nalternator driven\r\nignition,\r\n135-200 hp, 275 hp,\r\n105 and 140 iet, V6. . . . . .75-90\r\nalternator driven ignition,\r\nmechanical advance,\r\n75-125hp and\r\n6 5 - 8 0 j e t . . . . . . . 6 4 - 7 5\r\nbattery charging\r\nsystem. . . . . 5 1 - 6 2\r\ncapacitord ischargem odule\r\n(CDM) ignition, 7 5 -I25 hp\r\nand 65-80 jet, serial No.\r\n0G438000-on ...90-97\r\ncapacitor discharge module (CDM):\r\nignition, 225 and 250 hp. . . . 97 -110\r\nCDM module resistance tests,\r\noptional. . 110-111\r\nDFI airituel system. . 166-177\r\nDI, digital inductive,\r\n200DFr llt-r2O\r\nEFItuelsystem. ....129-166\r\nelectricalaccessories. .... 62\r\nengine temperature and\r\noverheating ..... 177-182\r\nengine . ... 182-187\r\nfuel primer and enrichment\r\nsystems . 123-129\r\ntuel system l2O-I23\r\nignitionsystem. . . . . . 62-64\r\noperatingrequiremen.t.s. .... 35-37\r\ns a f e t y p r e c a u t i o n s ........ . . . 3 4 - 3 5\r\nstartings ystem. ..... 42-5I\r\ntest and repair\r\ne q u i p m e n t . . . . . . . . 3 7\r\nTune-up, lubrication maintenance\r\nandtune-up 231-244\r\nV\r\nVariable-ratio electronically\r\ncontrolled oil injection,\r\n200 DFI models, oil injection\r\nsystem. 758-763\r\nVariable-ratio oil injection,\r\n135-200,275hp and\r\n105-140j et models,\r\noilinjection system. . . . . .'739-750\r\n225 and250 hp models, oil\r\ninjection system . 750-758\r\n75-125 hp and 65-80 jet models,\r\noilinjection system. ..... 733-739\r\nw\r\nWater intake housing liner, lower\r\ngearcase andjet drive units. . . . . . 671\r\nWater pump, lower gearcase and\r\njetdriveunits. . . . . . 593-603\r\nWi r i n g d i a g r am. .s. . . . . . . . . . 7 7 6 - 8 0 7\r\nWME series carburetor, 75-l25hp,\r\n65 and 80 jet, tuel system. . . 309-316\r\nWMH and WMV series carburetor\r\n135-225 hp and 105-140jet\r\nmodels,fuelsystem... ... 316-325\r\nWO series (Mercarb) carburetor,\r\n275 hp, tuel system. 325-329","brand":"Mercury","offers":[{"title":"Default Title","offer_id":44579417817239,"sku":"23559","price":16.99,"currency_code":"HKD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0651\/1788\/0471\/files\/23559-mercury-100-to-140-hp-jet-outboard-service-manual-workshop-pdf-download_22f1bbc2-78a9-46c5-9547-410ec08d2883.jpg?v=1725478888","url":"https:\/\/agriculturemanual.com\/products\/mercury-100-to-140-hp-jet-outboard-service-repair-manual-workshop","provider":"agriculturemanual.com","version":"1.0","type":"link"}