{"product_id":"johnson-evinrude-outboard-motor-1-60hp-1971-1989-service-repair-manual-pdf-download","title":"Johnson Evinrude Outboard Motor 1-60hp 1971-1989 Service Repair Manual","description":"This manual includes all the service and repair information about 1971-1989 Johnson Evinrude Outboard Motor 1-60hp. Everything from wiring to rebuilding the machine - as well as electrical diagrams, service procedures, fluid capacities, etc.\r\nCovers: 1971-1989 Johnson Evinrude Outboard 1.2 - 60 Hp 1 and 2 Cylinder, 2-Stroke Models\r\n\r\nContents listed below:\r\n\r\nINTRODUCTION       Filling Lower Unit   \r\nCLEANING, WAXING, POLISHING    Propeller Installation \r\nCONTROLLING CORROSION     SHIFT WITH NO DISCONNECT  \r\nPROPELLERS        4 DELUX THRU 8 HP 1980-85    \r\nFUEL SYSTEM        Description    \r\nLOADING         Removal    \r\nHORSEPOWER        6 ELECTRICAL (CONT)  \r\nFLOTATION        ALTERNATOR CHARGING   \r\nEMERGENCY EQUIPMENT      CIRCUIT SERVICE \r\nCOMPASS         Troubleshooting   \r\nANCHORS         CHOKE CIRCUIT SERVICE    \r\nMISCELLANEOUS EQUIPMENT     STARTER MOTOR \r\nBOATING ACCIDENT REPORTS    CIRCUIT SERVICE \r\nNAVIGATION        Circuit Description    \r\n2 TUNING        Starter Motor Description  \r\nINTRODUCTION       Testing  \r\nTUNE-UP SEQUENCE      STARTER DRIVE GEAR SERVICE  \r\nCOMPRESSION CHECK      Disassembling Type I     \r\nSPARK PLUG INSPECTION     Cleaning and Inspecting    \r\nIGNITION SYSTEM       Assembling Type I        \r\nSYNCHRONIZING       Disassembling Type II      \r\nBATTERY SERVICE       Cleaning and Inspecting     \r\nCARBURETOR ADJUSTMENTS     Assembling Type II      \r\nFUEL PUMPS        BOSCH STARTER MOTOR SERVICE   \r\nSTARTER AND SOLENOID     Removal \r\nINTERNAL WIRING HARNESS     Disassembling Armature Testing \r\nWATER PUMP CHECK      Cleaning and Inspecting Assembling  \r\nPROPELLERS        PRESTOLITE SERVICE    \r\nLOWER UNIT        Removal   \r\nBOAT TESTING       Disassembling   \r\n3 POWERHEAD        Armature Testing Cleaning\r\nINTRODUCTION       and Inspecting  \r\nTheory of Operation      Assembling STARTER MOTOR TESTING   \r\nCHAPTER ORGANIZATION     STARTER MOTOR INSTALLATION \r\nPOWERHEAD DISASSEMBLING     7 REMOTE CONTROLS\r\n          INTRODUCTION \r\n          SHIFT BOXES  \r\n3 POWERHEAD (CONT)      DOUBLE-LEVER SHIFT  \r\nHEAD SERVICE       BOX SERVICE  \r\nREED SERVICE       Troubleshooting \r\nDescription        Removal \r\nReed Valve Adjustment     Disassembling \r\nCleaning and Service     Cleaning and Inspecting \r\nInstallation       Assembling  \r\nBYPASS COVERS       ELECTRIC GEAR BOXES AND \r\nInstallation       SINGLE LEVER CONTROL \r\nEXHAUST COVER       Troubleshooting \r\nCleaning        SINGLE LEVER SHIFT BOX SERVICE\r\nInstallation       JOHNSON UNITS ONLY     \r\nTOP SEAL        Disassembling        \r\nRemoval         Cleaning and Inspecting    \r\nInstallation       Assembling         \r\nBOTTOM SEAL        PROPELLER EXHAUST\r\nInspection        MECHANICAL SHIFT 35 HP 1978\r\nCENTERING PINS       20 HP 1974 \u0026amp; on 25 HP 1986 \u0026amp; on\r\nMAIN BEARING BOLTS      Water Pump Disassembling   \r\nAND CRANKCASE SIDE BOLTS    Lower Unit Disassembling   \r\nInstallation       Cleaning and Inspecting    \r\nCRANKCASE COVER       Lower Unit Assembling     \r\nRemoval         Water Pump Installation    \r\nCleaning and Inspection     Lower Unit Installation    \r\nCONNECTING RODS AND PISTONS    Functional Check       \r\nRemoval         TROUBLESHOOTING\r\nDisassembling       MANUAL SHIFT 6.0 to 40 HP\r\nRod Inspection and Service    ALL MODELS EXCEPT 35 HP\r\nPiston and Ring Inspection    WITH PROPELLER EXHAUST   \r\nand Service        LOWER UNIT SERVICE MANUAL \r\nAssembling        SHIFT 6.0 HP\r\nCRANKSHAFT        1979 9.5 HP to 20 HP \r\nRemoval         1977 25 HP 1978       \r\nCleaning and Inspection     Shift Rod Disconnect     \r\nCYLINDER BLOCK SERVICE     Lower Unit Removal      \r\nHoning Procedures      Water Pump Removal     \r\nAssembling        Lower Unit Disassembling   \r\nPiston and Rod Installation    Cleaning and Inspecting    \r\nCrankshaft Installation     Lower Unit Assembling     \r\nNeedle Main and       Water Pump Installation    \r\nRod Bearings       Lower Unit Installation     \r\n Crankshaft Installation    Functional Check       \r\nWith Top Needle Main Brg.    LOWER UNIT SERVICE\r\nand Babbitt Ctr. \u0026amp; Bottom    MANUAL SHIFT 40 HP THRU 1976 \r\n With Top \u0026amp; Bottom Needle Brg.   Lower Unit Removal     \r\n and Ctr. Babbitt Brg.     Water Pump Removal     \r\n With All Babbitt Main Brgs.   Lower Unit Disassembling   \r\n Crankshaft Installation Babbitt  Cleaning and Inspecting    \r\n Main and Rod Bearings     Lower Unit Assembling      \r\nCrankcase Cover Installation   Water Pump Installation    \r\n Main Bearing Bolt and Crankcase  Lower Unit Installation     \r\n Side Bolt Instl.      Functional Check       \r\nBottom Seal Installation    PROPELLER EXHAUST\r\nReed Box Installation     MECHANICAL SHIFT 9.9 HP \r\nHead Installation      1974 \u0026amp; on15 HP 1974 \u0026amp; on     \r\nBREAK-IN PROCEDURES      Description        \r\n TYPE IV CARBURETOR     Troubleshooting       \r\nRemoval         Lower Unit Removal      \r\nDisassembling Cleaning and    Water Pump Removal     \r\nInspecting Assembling Installation  Lower Unit Disassembling   \r\nFUEL PUMP SERVICE      Cleaning and Inspecting    \r\nRemoval and Installation    Lower Unit Assembling    \r\nCleaning and Inspecting     Water Pump Installation    \r\nFUEL TANK SERVICE      Lower Unit Installation     \r\nELECTRIC PRIMER CHOKE     Functional Check       \r\nMANUAL PRIMER CHOKE      30 HP 1981 \u0026amp; on \r\nOIL INJECTION SYSTEMS     Description  \r\nVRO Oil Inject.       Troubleshooting  \r\nAccuMix (AutoBlend)      Lower Unit Removal  \r\n5 IGNITION        Water Pump Removal  \r\nINTRODUCTION       Lower Unit Disassembling    \r\nSPARK PLUG EVALUATION     Cleaning and Inspecting \r\nPOLARITY CHECK       Lower Unit Assembling  \r\nWIRING HARNESS       Water Pump Installation  \r\nFLYWHEEL MAGNETO IGNITION 1.25 hp  Lower Unit Installation \r\n1987 \u0026amp;on 2 hp- 1986 2.5 hp    Functional Check  \r\n 1987 on 4 hp-1984 6 hp - 1976   ELECTRIC SHIFT \r\n 9.5 hp-19773 18 hp - 19773 20 hp  TWO SOLENOIDS \r\n1971 -72 25 hp - 1972 40 hp-1973  50 HP 1977       \r\nTROUBLESHOOTING       Description  \r\nWiring Harness       Troubleshooting \r\nKey Switch        Lower Unit Removal  \r\nCompression        Water Pump Removal  \r\nCondenser        Frozen Propeller Shaft  \r\nBreaker Points       Cleaning and Inspecting \r\nSERVICING FLYWHEEL MAGNETO    Lower Unit Assembling \r\nIGNITION SYSTEM       Water Pump Installation \r\nRemoval         Lower Unit Installation \r\nCleaning and Inspecting     Functional Check  \r\nAssembling        MECHANICAL SHIFT  \r\n 4 FUEL         HYDRAULIC ASSIST  \r\nINTRODUCTION       SHIFT DISCONNECT UNDER \r\nGENERAL CARBURETION      LOWER CARBURETOR  \r\nINFORMATION        50 HP 1977 \r\nFUEL SYSTEM        Description  \r\nTROUBLESHOOTING       Trouble shoot ing  \r\nFuel Pump Tests       Lower Unit Removal  \r\nFuel Line Test       Water Pump Removal  \r\nRough Engine Idle      Frozen Propeller Shaft  \r\nExcessive Fuel Consumption    Cleaning and Inspecting \r\nEngine Surge       Lower Unit Assembling \r\nJOHNSON\/EVINRUDE      Water Pump Installation \r\nCARBURETORS        Lower Unit Installation \r\nTYPE I CARBURETOR      Functional Check  171\r\nRemoval         MECHANICAL SHIFT\r\nDisassembling       SHIFT DISCONNECT UNDER\r\nCleaning and Inspecting     LOWER CARBURETOR\r\nAssembling        40 HP 1977 \u0026amp; on\r\nInstallation       50 HP 1977\r\nCHOKE SYSTEM SERVICE     50 HP 1975 and 1980 \u0026amp; on\r\n ALL ELECTRIC CHOKE REMOVAL    55 HP 1978\r\nTYPE II CARBURETOR      60 HP 1980 \u0026amp; on       \r\nDisassembling       Description          \r\nCleaning and Inspecting     Troubleshooting       \r\nAssembling        LOWER UNIT (CONT)  \r\nAdjustments        Lower Unit Removal      \r\nTYPE III CARBURETOR     Water Pump Removal     \r\nRemoval         Frozen Propeller Shaft     \r\nDisassembling       Cleaning and Inspecting     \r\nCleaning and Inspecting     Lower Unit Assembling    \r\nAssembling        Water Pump Installation     \r\nInstallation       Lower Unit Installation      \r\nFlywheel Removal      FROZEN PROPELLER     \r\nArmature Plate Removal     Starter Disassembling \r\nArmature Plate Installation    Cleaning and Inspecting \r\n Charge or Sensor Coil Removal   Assembling  \r\n Charge or Sensor Coil     Installation \r\nInstallation       Adjustment    \r\n Charge or Sensor Coil     TYPE V MOUNTED ATOP \r\nAdjustment        FLYWHEEL WITH NO    \r\nFlywheel Installation     RETURN SPRINGS \r\nPower Pack Replacement     40 HP- 1977 \u0026amp; 1988  \r\nTiming Check Adjustment     Removal \r\nSYNCHRONIZATION FUEL     Cleaning and Inspecting \r\nAND IGNITION SYSTEMS     Assembling  \r\nPrimary Pickup Adjustments    Rope Installation  \r\nand Locations       Starter Installation   \r\nThe No. A Location      TYPE VI MOUNTED ATOP FLYWHEEL \r\nThe No. B Location      WITH ONE OR TWO NYLON PAWLS\r\nThe No. C Location      COLT, JUNIOR,\r\nThe No. D Location      \u0026amp; ULTRA 1986 \u0026amp; on 2 HP 19785 2.5 HP \r\nThe No. E Location      1987 \u0026amp; on 4 HP 1980 \u0026amp; on 18 HP \r\n6 ELECTRICAL       1973 20 HP 1977, 1985 \u0026amp; on 25 HP \r\nINTRODUCTION        1971 \u0026amp; on 35 HP 1978       \r\nBATTERIES        Starter Removal          \r\nMarine Batteries      Disassembling         \r\nBattery Construction     Cleaning and Inspecting     \r\nBattery Ratings       Starter Assembling        \r\nBattery Location      Rope Installation        \r\nBattery Service       Starter Installation        \r\nJumper Cables       TYPE VII MOUNTED ATOP FLYWHEEL  \r\nStorage         WITH LARGE PAWL PLATE   \r\nDual Battery Installation    Starter Removal       \r\nGAUGES AND HORNS      Disassembling        \r\nConstant Voltage System     Cleaning and Inspecting    \r\nTemperature Gauges      Starter Assembling       \r\nWarning Lights       Starter Installation        \r\nThermomelt Sticks      9 HAND STARTERS \r\nFUEL SYSTEM        INTRODUCTION          \r\nFuel Gauge        Emergency Starting         \r\nFuel Gauge Hookup      TYPE I STARTER \r\nFuel Gauge Troubleshooting    CYLINDER WITH PINION GEAR All \r\nTACHOMETER        ]HP All 6 HP All 7.5 HP All 8 HP     \r\nHORNS         Starter Rope Replacement       \r\nELECTRICAL SYSTEM      Removal         \r\nGENERAL INFORMATION      Installation        \r\nGENERATING CHARGING      Starter Removal       \r\nCIRCUIT SERVICE       Disassembling         \r\nTroubleshooting       Cleaning and Inspecting      \r\nRemoval and Disassembling    Assembling         \r\nArmature Testing      TYPE II STARTER \r\nCleaning and Inspecting     CYLINDER WITH PINION GEAR\r\nAssembling        All 9.5 HP          \r\nLOW TENSION FLYWHEEL     Rope Removal        \r\nMAGNETO IGNITION SYSTEM     Rope Installation       \r\n9.9 hp - 1976       Starter Removal       \r\n15 hp-1976        Cleaning and Inspecting    \r\n18 hp- 1973        Assembling         \r\n20 hp - 1973       Installation        \r\n25 hp - 19776       TYPE III STARTER\r\n35 hp - 1976       COIL SPRING WITH SWING ARM\r\n40 hp - 1976       VERTICAL MOUNT 4 HP 19778\r\n40 hp Comm. - 1983      4 HP DELUX 1982 \u0026amp; on 4.5 HP \r\nDescription        1980-84          \r\nTheory of Operation      Removal          \r\nTroubleshooting       Disassembling         \r\nRemoval         Cleaning and Inspecting      \r\nCleaning and Inspecting     Assembling         \r\nAssembling        TYPE IV STARTER\r\n          COIL SPRING WITH SLIDING GEAR\r\nTYPE I CAPACITOR DISCHARGE    HORIZONTAL MOUNT\r\n(CD)         All 9.9 HP\r\nFLYWHEEL MAGNETO WITH     All 15 HP         \r\nTIMER BASE 50 hp      Removal         \r\n- 1977 55 hp - 1977     Starter Rope Replacement     \r\nDescription        10 POWER TRIM\/TILT  \r\nTheory of Operation      SYSTEM DESCRIPTION      \r\nTroubleshooting       FILLING SYSTEM         \r\nServicing        TROUBLESHOOTING         \r\nStator and Charge Coil     SERVICING         \r\nReplacement        ELECTRICAL MOTOR SERVICE   \r\nTimer Base and Sensor     Cleaning \u0026amp; Inspecting     \r\nAssembly Replacement     Testing         \r\nPower Pack Replacement     II MAINTENANCE\r\nTiming Check and Adjustment    INTRODUCTION        \r\nTYPE II CD FLYWHEEL MAGNETO IGNITION ENGINE SERIAL NUMBERS    \r\n WITH SENSOR COIL 2.5 hp 1987 \u0026amp; on  FIBERGLASS HULLS       \r\n4 hp Dlx. 1984 \u0026amp; on 4.5 hp-1980-85 ALUMINUM HULLS        \r\n5 hp - 1985       BELOW WATERLINE SERVICE   \r\n6 hp - 1979       SUBMERGED ENGINE SERVICE   \r\n6 hp - 1982 \u0026amp; on      WINTER STORAGE        \r\n7.5 hp -1980-85       LOWER UNIT SERVICE      \r\n8 hp 1984 \u0026amp;on       Propellers         \r\n9.9 hp 1977 \u0026amp; on      BATTERY STORAGE       \r\n15 hp- 1977 \u0026amp; on      PRESEASON PREPARATION   \r\n20 hp - 1981 \u0026amp; on      APPENDIX\r\n25 hp - 1977 \u0026amp; on      METRIC CONVERSION CHART   \r\n30 hp 1985 \u0026amp; on      DRILL SIZE CONVERSION CHART \r\n35 hp - 19784       TORQUE SPECIFICATIONS     \r\n40 hp 1984 \u0026amp; on      TUNE-UP SPECIFICATIONS 4 to 17 \r\n50 hp - 1978 \u0026amp; on      POWERHEAD SPECIFICATIONS \r\n55 hp - 1983        OIL\/FUEL MIXTURE       \r\n60 hp - 1980-85       GEAR OIL CAPACITIES       \r\nDescription        STARTER MOTOR SPECS.       \r\nTheory of Operation      REGULATOR SPECIFICATIONS \r\nTroubleshooting       GENERATOR SPECIFICATIONS  \r\nChecking Type II System     CONDENSER SPECIFICATIONS \r\nPUSHBUTTON TYPE SHIFT BOX    STARTER ROPE SPECIFICATIONS \r\nSERVICE - EVINRUDE ONLY     WIRE IDENTIFICATION DRAWINGS\r\nTroubleshooting       Typical I-cylinder pwhd.     \r\nDisassembling       2.5 hp, Excel, Ultra, \u0026amp; 4 hp\r\nCleaning and Inspecting     -1984 \u0026amp; on         \r\nAssembling        4 Delux thru 55 hp w\/CD 2ign.,\r\nSINGLE-LEVER REMOTE      w\/manual start; \r\nCONTROL SHIFT BOX      Also models equipped \r\nTroubleshooting       with A.C. lighting   \r\nDisassembling       9.9 hp and 15 hp\r\nAssembling        w \/ electrlc start - 1976   \r\nSHIFT BOX REPAIR      9.9 hp and 15 hp\r\nDisassembling       w\/electrlc start - 1978   \r\nCleaning and Inspecting     9.9 hp and 15 hp\r\nAssembling        w\/electric start 1986 \u0026amp; on 27 \r\nCABLE END FITTING INSTALLATION   I8 hp, 20 hp, \u0026amp; 25 hp\r\nAT THE ENGINE END      w \/ electric start - 1971 -7 2  \r\nFOR ALL SHIFT BOXES EXCEPT SINGLE   28 18 hp, 20hp,\u0026amp; 25 hp\r\nLEVER REMOTE CONTROL     w\/electric start - 1976   \r\n8 LOWER UNIT       35 hp w\/electric start - 1976   \r\nDESCRIPTION        25 hp and 35 hp-19778    \r\nChapter Coverage        20 hp thru 90 hp w\/std. shift\r\nIllustrations       \u0026amp; w\/electric start 19783   \r\nPROPELLER SERVICE       40 hp w\/generator, w\/std. shift\r\nPropeller with Shear Pin    \u0026amp; w\/electric start 1973  \r\nRemoval         40 hp w\/alternator, w\/std. shift\r\nExhaust Propeller      \u0026amp; w\/electrlc start - 1976\r\nRemoval         30 hp w \/ alternator\r\nPropeller with Shear Pin    4 w\/electric start - 1972 \r\nInstallation        50 hp w\/alternator\r\nExhaust Propeller Installation   \u0026amp; w\/electrlc start - 1977\r\nLOWER UNIT LUBRICATION     Also 55 hp with no\r\nDraining        thermo switch 1977     \r\nFilling         50 hp w\/manual Start 1980-83  \r\nNO SHIFT LOWER UNIT SERVICE    55 hp w\/electric start - 1977    \r\n1.25 to 4.0 HP 1971 \u0026amp; on    50 hp \u0026amp; 53 hp\r\nDescription        w\/electric start 1978     \r\nTroubleshooting       50 hp - 1979, 55 hp - 1983,\r\nRemoval         \u0026amp; 60 hp - 1980-81\r\nWater Pump Removal      all w\/electric start      \r\nLower Unit Disassembling    20 hp, 23 hp, 30 hp, 33 hp,\r\nCleaning and Inspecting     40 hp, 30 hp, and 60 hp\r\nAssembling        w\/remote electric start 1985    \r\n          40 hp \u0026amp; 30 hp w\/tiller\r\nWater Pump Installation     electric start 1986 \u0026amp; on   \r\nLower Unit Installation     40 hp \u0026amp; 50 hp w\/remote\r\n          electric start - 1986 \u0026amp; on   \r\n          Remote Control Box \r\n","brand":"Evinrude","offers":[{"title":"Default Title","offer_id":44582467109015,"sku":"104854","price":16.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0651\/1788\/0471\/files\/104854-johnson-evinrude-outboard-motor-1-60hp-1971-1989-service-repair-manual-pdf-download_8b53a7a4-b29e-45f5-b087-10416488b286.jpg?v=1725562073","url":"https:\/\/agriculturemanual.com\/products\/johnson-evinrude-outboard-motor-1-60hp-1971-1989-service-repair-manual-pdf-download","provider":"agriculturemanual.com","version":"1.0","type":"link"}