Bomag BW213D-4 operating instructions.
S/N 101 583 08 1960>

This operation and maintenance manual provides essential
information with regard to the operation and maintenance
of this machine. Careful handling, correct periodical
inspections and maintenance. This manual should always
be present with machine.

Index:
Technical Data 9
Safety regulations 13
Indicators and Controls 23
3.1 General notes 26
3.2 Description of indicators and control elements 26
3.3 Display and control elements
BTM 36
3.4 Description of indicating and control elements
BTM 37
3.5 Line diagram (EVIB) 39
3.6 Description of line diagram (EVIB) 41
3.7 Bar diagram (EVIB) 42
Operation 43
4.1 General 44
4.2 Tests before taking into operation 44
4.3 Electronic immobilizer 45
4.4 Starting the engine 45
4.5 Starting with jump wires 47
4.6 Driving the machine 48
4.7 Stopping the machine, operating the parking brake 49
4.8 Shutting down the engine 50
4.9 Switching the vibration on and off 51
4.10 What to do in events of emergency 52
4.11 Adjusting the steering wheel 53
4.12 Adjusting the seat 54
4.13 Operating the heating/air conditioning system 54
4.14 Operating the hood 55
4.15 BVC/BTM05 settings before start-up 56
4.16 Measuring pass with BTM 59
4.17 Finishing compaction of a track 62
4.18 Printing measuring data after completing compaction 63
4.19 Changing the paper roll in the measuring value printer 64
4.20 Changing the printer ribbon in the measuring value printer 65
4.21 Towing in case of an engine failure 66
4.22 Loading/transport 68
Maintenance 71
5.1 General notes on maintenance 72
5.2 Fuels and lubricants 73
5.3 Table of fuels and lubricants 77
5.4 Running-in instructions 78
5.5 Maintenance table 79
5.6 Checking the engine oil level 83
5.7 Checking the fuel level 83
5.8 Check the coolant level 84
5.9 Check the hydraulic oil level 85
5.10 Check the tire pressure 87
5.11 Clean the cooling fins on engine and hydraulic oil cooler 87
5.12 Check the oil level in the drive axle 88
5.13 Check the oil level in the wheel hubs 89
5.14 Check the oil level in the vibration bearings 89
5.15 Check the parking brake 90
5.16 Checking, replacing the refrigerant compressor V-belt 91
5.17 Changing engine oil and oil filter 93
5.18 Check, clean the water separator 94
5.19 Draining the sludge from the fuel tank 95
5.20 Battery service 96
5.21 Service the air conditioning 97
5.22 Cleaning the circulation air filter for the heating 99
5.23 Changing the bypass filter 100
5.24 Checking / replacing the ribbed V-belt 101
5.25 Replace the fuel filter cartridge 102
5.26 Change the fuel pre-filter cartridge 103
5.27 Check the engine mounts 104
5.28 Change the oil in the vibration bearings 104
5.29 Change the oil in thedrive axle 105
5.30 Changing the oil in the wheel hubes 106
5.31 Retighten the fastening of the axle on the frame 107
5.32 Tightening the wheel nuts 108
5.33 Check the ROPS 108
5.34 Check the travel control 109
5.35 Adjust the valve clearance 111
5.36 Changing hydraulic oil and breather filter 112
5.37 Changing the hydraulic oil filter 113
5.38 Changing the coolant 114
5.39 Replacing ribbed V-belt and idler pulley 117
5.40 Replace the injection valves 119
5.41 Replacing the crank case ventilation valve 119
5.42 Air filter maintenance 121
5.43 Adjust the scrapers 123
5.44 Clean the machine 124
5.45 Changing the tires 125
5.46 Change the fresh air filter in the cabin 125
5.47 Fill the provision tank for the windscreen washer system 126
5.48 Tightening torques 126
5.49 Engine conservation 127
Trouble shooting 129
6.1 General notes 130
6.2 Reading out faults BVC/BTM05 130
6.3 Engine problems 132
Cab assembly before initial start-up 135
7.1 Preparations 137
7.2 Cabin assembly 138
7.3 Final function tests and checks 144
Disposal 145
8.1 Final shut-down of machine 146