This comprehensive service and repair manual covers the 2005 Polaris Sportsman 400-500 ATV, offering detailed instructions and high-quality diagrams to guide you through every aspect of maintenance and repair. Explore a wealth of information, including engine specifications, troubleshooting procedures, electrical system diagrams, and step-by-step instructions for dismantling, rebuilding, and reassembling various components. The manual provides valuable insights into critical systems such as the engine, transmission, suspension, brakes, electrical system, and more, making it an indispensable resource for both novice and experienced mechanics.

The Polaris Sportsman 400 and 500, produced from 2004 to 2005, are popular all-terrain vehicles known for their versatility and reliability. These quads boast a robust design, featuring a powerful single-cylinder engine and durable suspension components, making them well-suited for a range of off-road activities. The Sportsman 400 is powered by a 397cc air-cooled engine, while the 500 model features a 499cc air-cooled engine. Both engines deliver ample power for tackling challenging terrain and pulling light loads. The Sportsman 400 and 500 come equipped with a five-speed manual transmission with reverse, ensuring smooth gear changes and efficient power delivery. Their independent front and rear suspension systems, coupled with adjustable shocks, provide a comfortable ride and excellent handling over uneven ground. The Sportsman 400 and 500 feature a number of user-friendly features that enhance their appeal. Their spacious cargo racks enable riders to haul gear and supplies, while the large fuel tank ensures extended riding time. The wide, comfortable seat and adjustable handlebars allow for a comfortable ride for riders of various sizes. With their durable construction, proven performance, and versatile features, the 2004-2005 Polaris Sportsman 400 and 500 continue to be popular choices for off-road enthusiasts. These ATVs offer a blend of power, handling, and practicality, making them ideal for a variety of applications, from trail riding and hunting to light utility tasks.