STILL LPG Fork Truck R70-35T, R70-40T, R70-45T* Factory Service / Repair/ Workshop Manual Instant Download! (TFG R7084 R7085 R7086) This manual contains maintenance and repair procedure for the STILL LPG Fork Truck R70-35T, R70-40T, R70-45T. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use. Models covered: STILL LPG Fork Truck R70-35T, R70-40T, R70-45T Service Repair Manual Covers: Group 01 Chassis and counterweight Group 02 Steering axle Group 03 Technical service data Gear drive Spur gearing with differential Fitting the gear drive Gear drive/tubular shaft Axle shaft Wheel hub Group 04 Technical service data Wheels and tyres Group 06 Technical service data Mode of operation Functional description Steering column Steering unit Priority valve Steering cylinder Group 07 Technical service data Design/mode of operation of the brake Brake shoe replacement/Basic adjustment Automatic adjuster Adjusting the parking brake Pedal adjustment Turning worn brake drum Group 08 Technical service data Electrical installation Electrical components General Insulation test Instrument panel Console Lock switch Travel sender (single-pedal) Travel sender switch (single-pedal) Two-pedal control Horn Brake sender Parking brake switch Brake fluid switch Pressure transducer, hydraulic Speed sensor Tacho-alternator Alternator Starter Emergency start switch Cut-out valve Coolant temperature switch/sender Oil pressure/air cleaner/LPG pressure switch Current sensor Electric fan (Vengine) Valve solenoid Retarder Batteries Fuse base Control fuses Main current fuses Starting relay Relay tripping valve Controller, (includes) Travel control Charge equaliser Output stage for travel control Output stage for electric fan Controller renewal Instrument panel renewal Fault indication on the console (see steds/Info/error lists) Circuit diagram (paper) Group 09 Design of lighting installation Variants Status A: Controller, distributor board Status B: Controller, relay box, distributor board Status C: Controller, 2 x relay boxes Relays Fuses Relay box Distributor board Parameterisation Parameterisation of additional electrical installation via console Combination of function blocks via console Group 10 Technical service data Hydraulic system Functional description of lift and tilt hydraulics Control valve block Operation Design Design/Installation information Function diagram Connection block Plate/Retarder Endplatte / Retarder Way valve Lift/Lower Tilt/Additional hydraulics Additional hydraulics Control valve block Cross-section reducer installation tilt/block seal Shuttle valves Sender- function/adjustment Engine - pumps speed Pressurising valve Function Checking/Disassembly Hydraulic pump Function/removal and fitting Hydraulic tank Design/Oil change/Air filter Return flow filter Function/Maintenance Oil cooler Hydraulic unions Tilt cylinder and DKO unions Pipe unions with soft seal Speeds Lift/lower/tilt Hydraulic diagram Wiring diagram Legend Group 11 Motor Motor type Diagram Neutral zone Position of motor terminals Connection of brush and temperature monitoring unit Checking and replacing carbon brushes Removing the motor Fitting the motor Motor disassembly Motor assembly Generator Generator type Diagram Neutral zone Position of generator terminals Checking and replacing carbon brushes Removing the generator Fitting the generator Generator disassembly Generator assembly Independent air cooling Description Brush monitoring unit Temperature monitoring General information Insulation resistance Insulation resistance measurement Turning the commutator Commutator minimum diameter Removing commutator mica Group 13 Technical service data Pressure regulator I and II Function Pressure regulator Relief valve Pressure gauge Control valve block Cross-section reducer installation Pressure limitation additional hydraulics (clamps with integrated side shift) Group 15 Technical engine data General engine information V-belt Replacement and tensioning Valve cover Fitting and removal Rocker Fitting and removal Valve Clearance adjustment Cylinder head General description Cylinder head Fitting and removal Alternator Fitting and removal Thermostat Coolant pump Fitting and removal Exhaust manifold Coolant radiator Control housing and control wheels Electronic ignition system - Description - Advance angle sensor - Ignition unit Removal and fitting Troubleshooting Group 20-Group 25 Group 20 Technical service data Mast removal Telescopic mast Niho mast Triple mast Carriage stop/Chain adjustment Support roller replacement Lift cylinder Lowering brake valve Hose failure safety device End position damping Group 22 Fork carriage removal Support roller replacement Group 25 Tilt cylinder disassembly Tilt cylinder assembly Mast tilt Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! 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