This workshop service repair manual covers the Jungheinrich EKX 513, EKX 515, and EKX 515K electric three-way order pickers manufactured between January 2004 and June 2007. These models are engineered for efficient material handling and feature robust construction, reliable electric power systems, and advanced control technologies like JUST-Control and wire guidance. The manual highlights their quality, intended for demanding warehouse environments where precision and performance are paramount.
This comprehensive 1000-page English-language manual provides essential information for the maintenance, repair, and operation of these Jungheinrich order pickers. It includes detailed sections on commissioning, technical descriptions of components, test and setting values, maintenance procedures, troubleshooting, and wiring diagrams for both electrical and hydraulic systems. Owners, mechanics, and technicians will find valuable guidance on topics ranging from routine lubrication and fluid changes to complex component disassembly and assembly, ensuring optimal performance and longevity of the equipment.
Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Three-way Order Picker.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
EKX 513 (01.2004-06.2007)
EKX 515 (01.2004-06.2007)
EKX 515K (01.2004-06.2007)
Format: PDF, 1000 Pages
Language: English
Contents:
Table of Contents
1 Commissioning
2 Operator's Manual
3 Technical Description of Components
4 Test and Setting Values
5 Maintenance of Jungheinrich Products
6 JUST-Control
7 Wiring Diagrams Electrical
8 Wiring Diagrams Hydraulic
9 List of Technical Modifications, Retrofit Assemblies, Technical Regulations
12 Ground systems and storage areas
13 Service Manual Items
Tilt safety device
Sensor Bearing (1B5, 1B8) Disassembly/Assembly from Traction Motor (1M1)
AC-3 Power Control
Magnetic Brake Setting Instructions
Vulkollan Wheel Wear Limits
Load Chains (Cleaning, Inspection and Lubrication)
Disassembly / Assembly of Sensor Bearing (2B3 12B12) from Hydraulic Motor (2M1)
Frequency Generator (DDS-Control) with DDS-Emergency Power Supply (optional)
Wire guidance line driver with emergency power supply
Brake test via JUDIT
Magnetic brake (7Y3)
Bleeding the Brake System / Brake System without Ventilation Device
Replacing the Brake Fluid
Gear Oil Change
Drive Wheel Wear Limits
Nord-Lock lockwashers
Operator Instructions for Handling / Checking the Rescue Equipment
Mast Anchor Assembly / Adjustment
Marker Ring Adjustment on Dipstick
Adjusting the Clearance Height
Converting a Reach Potentiometer (8U29) to a Reach Angle Sensor (8U29)
User instruction guidelines
Disassembly/Assembly of the Sensor Bearing (3B17) on the Steer Motor (3M1)
Special tool list
Steering Actual Value Transmitter 3U9 Disassembly I Assembly and Adjustment
Converting a Steer Potentiometer (3U9) to a Steer Angle Sensor (3U9)
Wire guidance - test distance measurement and safety cutout (cutout limits)
14 Judit Diagnostic Software
Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Three-way Order Picker.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
EKX 513 (01.2004-06.2007)
EKX 515 (01.2004-06.2007)
EKX 515K (01.2004-06.2007)
Format: PDF, 1000 Pages
Language: English
Contents:
Table of Contents
1 Commissioning
2 Operator's Manual
3 Technical Description of Components
4 Test and Setting Values
5 Maintenance of Jungheinrich Products
6 JUST-Control
7 Wiring Diagrams Electrical
8 Wiring Diagrams Hydraulic
9 List of Technical Modifications, Retrofit Assemblies, Technical Regulations
12 Ground systems and storage areas
13 Service Manual Items
Tilt safety device
Sensor Bearing (1B5, 1B8) Disassembly/Assembly from Traction Motor (1M1)
AC-3 Power Control
Magnetic Brake Setting Instructions
Vulkollan Wheel Wear Limits
Load Chains (Cleaning, Inspection and Lubrication)
Disassembly / Assembly of Sensor Bearing (2B3 12B12) from Hydraulic Motor (2M1)
Frequency Generator (DDS-Control) with DDS-Emergency Power Supply (optional)
Wire guidance line driver with emergency power supply
Brake test via JUDIT
Magnetic brake (7Y3)
Bleeding the Brake System / Brake System without Ventilation Device
Replacing the Brake Fluid
Gear Oil Change
Drive Wheel Wear Limits
Nord-Lock lockwashers
Operator Instructions for Handling / Checking the Rescue Equipment
Mast Anchor Assembly / Adjustment
Marker Ring Adjustment on Dipstick
Adjusting the Clearance Height
Converting a Reach Potentiometer (8U29) to a Reach Angle Sensor (8U29)
User instruction guidelines
Disassembly/Assembly of the Sensor Bearing (3B17) on the Steer Motor (3M1)
Special tool list
Steering Actual Value Transmitter 3U9 Disassembly I Assembly and Adjustment
Converting a Steer Potentiometer (3U9) to a Steer Angle Sensor (3U9)
Wire guidance - test distance measurement and safety cutout (cutout limits)
14 Judit Diagnostic Software
