This manual covers the Toyota (BT) Electric Pallet Truck, model series 6HBW20, for serial numbers 17001 and up. Toyota Material Handling is a globally recognized leader in material handling equipment, known for reliability and innovation, and this electric pallet truck is part of their extensive range designed for various industrial applications. Engineered with AC and DC electric motors, it features an electronic control system for smooth operation, a hydraulic lift system, and integrated safety features such as a deadman brake switch and operator presence controls. Its robust construction and adherence to industry safety standards ensure dependable performance in material handling tasks.
This comprehensive Workshop Service Repair Manual provides detailed information on the operation, maintenance, and repair of the Toyota Electric Pallet Truck. It covers essential systems including electrical, hydraulic, drive, lift, control, and braking systems. The manual includes detailed maintenance procedures for daily, monthly, and annual checks, lubrication schedules, and planned maintenance guidelines. Repair procedures cover component disassembly, electrical and hydraulic system repair, and motor and brake servicing. Advanced troubleshooting guidance is provided through fault code interpretation, flowchart-based diagnostics, and connector locator charts, supported by high-quality images, circuit diagrams, and searchable text to assist owners, mechanics, and technicians in maintaining and repairing the vehicle.
Original Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
6HBW20 sn 17001 and up
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Main Service Manual, PDF, 236 Pages
Contents:
How to Use This Manual
Map of the Manual
ManualDesign
Table of Contents
STARTPage
Safety
Definitions
Generalsafe ty
Battery Safety
JackingSafe ty
Tie-down for Transport
Towing
Welding Safety
Systems Overview
Truck Model Identification
Vehicle Specifications
General System Data
Special Tools
Theory of Operation
Planned Maintenance
Maintenance Guidelines
Maintenance Manual
Daily
Every Month or 200 Operating Hours
Annually or Every 2400 Operating Hours
Grease Fittings
Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool (PMT)
Faultcodes
List of Troubleshooting Charts
Troubleshooting Flowcharts
Component Procedures
List of Component Procedures
Component Locator Photos
Tractor Cover
Battery
Power Cables
Wiring Harness
Diodes
Fuse
Circuit Breaker
Switches (General)
Control Handle Switches
Main ON/OFF Switch
Keyswitch
Brake (Deadman) Switch
Lift-Limit Switch
Hydraulic Solenoid
Gauges
Control Handle
Horn
Motor Controller
Contactors
Brake
MotorsGeneral
Drive Motor
Driveunit
Hydraulic Components
Hydraulic Fluid
Adjusting Hydraulic Pump Relief Valve Pressure
Hydraulic Cylinder
Hydraulic Unit
LiftMotor
Cold Storage Conditioning
Appendix
Lubrication Equivalency Chart
Torque Chart Standard
Torquechart-Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Schematics
Index
2. Electrical Shhematics, PDF, 1 Page
Original Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
6HBW20 sn 17001 and up
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Main Service Manual, PDF, 236 Pages
Contents:
How to Use This Manual
Map of the Manual
ManualDesign
Table of Contents
STARTPage
Safety
Definitions
Generalsafe ty
Battery Safety
JackingSafe ty
Tie-down for Transport
Towing
Welding Safety
Systems Overview
Truck Model Identification
Vehicle Specifications
General System Data
Special Tools
Theory of Operation
Planned Maintenance
Maintenance Guidelines
Maintenance Manual
Daily
Every Month or 200 Operating Hours
Annually or Every 2400 Operating Hours
Grease Fittings
Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool (PMT)
Faultcodes
List of Troubleshooting Charts
Troubleshooting Flowcharts
Component Procedures
List of Component Procedures
Component Locator Photos
Tractor Cover
Battery
Power Cables
Wiring Harness
Diodes
Fuse
Circuit Breaker
Switches (General)
Control Handle Switches
Main ON/OFF Switch
Keyswitch
Brake (Deadman) Switch
Lift-Limit Switch
Hydraulic Solenoid
Gauges
Control Handle
Horn
Motor Controller
Contactors
Brake
MotorsGeneral
Drive Motor
Driveunit
Hydraulic Components
Hydraulic Fluid
Adjusting Hydraulic Pump Relief Valve Pressure
Hydraulic Cylinder
Hydraulic Unit
LiftMotor
Cold Storage Conditioning
Appendix
Lubrication Equivalency Chart
Torque Chart Standard
Torquechart-Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Schematics
Index
2. Electrical Shhematics, PDF, 1 Page
