This manual covers the Toyota BT Electric Forklift Truck, specifically models FBMF16, FBMF20, FBMF25, and FBMF30. These forklifts are designed for material handling applications, powered by a battery-electric system featuring dedicated drive and hydraulic motors. Toyota BT Material Handling is recognized for its commitment to reliability and quality in warehouse equipment. The internal alphanumeric coding system (FBMFxx) is used for model identification. This comprehensive workshop service manual provides factory-level information essential for maintaining and repairing these robust electric forklifts, ensuring optimal performance and minimizing downtime.
The purpose of this original factory workshop service manual is to provide detailed guidance for operation, maintenance, repair, and troubleshooting. It covers all major systems including the electrical system (controller, motors, multi-display functions), powertrain, battery system, chassis, suspension, material handling system, and body/frame. The manual includes extensive information on periodic maintenance, component replacement, lubrication, detailed repair instructions, electrical system troubleshooting, diagnostics, and technical specifications such as torque values and wire rope capacities. With 495 pages of content and navigation bookmarks, this English-language manual is an indispensable resource for forklift technicians, maintenance personnel, and service departments.
Original Illustrated Factory Workshop Service Manual for Toyota (BT) Electric Forklift Truck.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
FBMF16
FBMF20
FBMF25
FBMF30
Format: PDF, 495 Pages
Language: English
Contents:
GENERAL
TOTALDOKUMENT, SERVICE
EXTERIOR VIEWS
VEHICLE MODELS
FRAME NUMBER
LIST OF REFERENCE PAGES IN PUBLISHED
NEW MODEL FEATURES
HOW TO READ THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
ELECTRICAL SYMBOLS
OPERATIONAL TIPS
CIRCUIT TESTER
STANDARD BOLT & NUT TIGHTENING TORQUE
BOLT STRENGTH TYPE IDENTIFICATION METHOD
TIGHTENING TORQUE TABLE
PRECOAT BOLTS
HIGH PRESSURE HOSE FITTING
TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE
SUSPENSION ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANTS AND CAPACITIES
LUBRICATION CHART
PERIODIC MAINTENANCE
INSPECTION METHOD
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS
DEVELOPMENT OBJECTIVES
EXPLANATION
BATTERY
CONTROLLER
MULTI-DISPLAY FUNCTIONS
ECTRICAL SYSTEM TROUBLESHOOTING
MOTORS
DRIVE UNIT
FRONT AXLE
REAR AXLE (Up to May 1999)
REAR AXLE (From June 1999)
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
APPENDIX
Original Illustrated Factory Workshop Service Manual for Toyota (BT) Electric Forklift Truck.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
FBMF16
FBMF20
FBMF25
FBMF30
Format: PDF, 495 Pages
Language: English
Contents:
GENERAL
TOTALDOKUMENT, SERVICE
EXTERIOR VIEWS
VEHICLE MODELS
FRAME NUMBER
LIST OF REFERENCE PAGES IN PUBLISHED
NEW MODEL FEATURES
HOW TO READ THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
ELECTRICAL SYMBOLS
OPERATIONAL TIPS
CIRCUIT TESTER
STANDARD BOLT & NUT TIGHTENING TORQUE
BOLT STRENGTH TYPE IDENTIFICATION METHOD
TIGHTENING TORQUE TABLE
PRECOAT BOLTS
HIGH PRESSURE HOSE FITTING
TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE
SUSPENSION ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANTS AND CAPACITIES
LUBRICATION CHART
PERIODIC MAINTENANCE
INSPECTION METHOD
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS
DEVELOPMENT OBJECTIVES
EXPLANATION
BATTERY
CONTROLLER
MULTI-DISPLAY FUNCTIONS
ECTRICAL SYSTEM TROUBLESHOOTING
MOTORS
DRIVE UNIT
FRONT AXLE
REAR AXLE (Up to May 1999)
REAR AXLE (From June 1999)
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
APPENDIX