Volvo Penta Outboard MD11C/D MD17C/D Marine Engines* Factory Service / Repair/ Workshop Manual Instant Download! This manual contains maintenance and repair procedure for the Volvo Penta Outboard MD11C/D MD17C/D Marine Engines. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use. Service Repair Manual Covers: Safety precautions.............................................................................................................2 General Information ..........................................................................................................5 Repair instructions ............................................................................................................6 Component guide ..............................................................................................................8 DISMANTLING Cylinder head .....................................................................................................................10 Cylinder liner ......................................................................................................................11 Pistons, con-rods ..............................................................................................................11 Timing gear ........................................................................................................................12 Flywheel .............................................................................................................................13 Crankshaft .........................................................................................................................14 Camshaft ...........................................................................................................................14 OVERHAULING Dismantling cylinder head .................................................................................................15 Cleaning, inspection ..........................................................................................................15 Valve guides ......................................................................................................................15 Valve seats ........................................................................................................................16 Valves ...............................................................................................................................16 Valve springs .....................................................................................................................16 Rocker mechanism ...........................................................................................................16 Valve tappets ....................................................................................................................16 Injector sleeve ...................................................................................................................17 Injector ...............................................................................................................................17 Assembling cylinder head .................................................................................................18 Cleaning, checking crankcase ..........................................................................................18 Replacing main bearings ...................................................................................................18 Centrifugal governor ..........................................................................................................19 Pistons, liners ....................................................................................................................19 Connecting rods................................................................................................................. 20 Crankshaft .........................................................................................................................20 Camshaft ...........................................................................................................................20 Oil pump ............................................................................................................................20 Feed pump .........................................................................................................................21 Thermostat ........................................................................................................................21 Sea water pump.................................................................................................................21 Hand start ..........................................................................................................................23 ASSEMBLING Crankshaft .........................................................................................................................24 Flywheel .............................................................................................................................25 Timing gear ........................................................................................................................25 Cylinders, cylinder liners ...................................................................................................27 Pistons and liners .............................................................................................................. 28 Cylinder head .....................................................................................................................29 Adjusting valve clearance .................................................................................................30 Injection pump ...................................................................................................................31 Checking control rod travel ...............................................................................................32 Venting the fuel system ....................................................................................................33 Checking injections angle .................................................................................................34 Adjusting engine speed .....................................................................................................34 Electrical system .............................................................................................................35 Wiring diagram ................................................................................................................35 Fault finding chart ...........................................................................................................36 Special tools ....................................................................................................................37 Technical data ..................................................................................................................39 Cooling system, diagrammatic sketch .............................................................................43 Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal. All pages are printable. File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader & WinZip Looking for some other Service manual, please check: Thank you ! have a great day there !