This workshop service repair manual covers the Mitsubishi FD80 and FD90 Diesel Forklift Trucks, designed for heavy-duty industrial material handling. These robust machines are known for their reliable diesel engines, efficient hydraulic systems, and durable construction, making them suitable for demanding warehouse and logistics environments. The manual addresses specific chassis codes F32B-00011-09999 for the FD80 and F32B-50001-59999 for the FD90, providing essential factory-level information for operation and maintenance.
This comprehensive 781-page English language manual, delivered as a ZIP file containing organized PDFs, is intended to assist owners, mechanics, and technicians in maintaining and repairing these forklifts. It details procedures for engine service, including the 6D16 Diesel Engine, as well as power shift transmissions, hydraulic systems, braking, steering, and drivetrain components. Coverage includes routine maintenance, component removal and installation, adjustments, testing, and in-depth troubleshooting with detailed schematics and technical specifications to ensure optimal performance and longevity.
Original Illustrated Factory Workshop Service Manual for Mitsubishi Diesel Forklift Truck FD-Series.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FD80 (F32B-00011-09999)
FD90 (F32B-50001-59999)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service manual, PDF, 450 Pages
GENERAL INFORMATION
Model view, Track models covered, Serial number locations,
Technical data, Dimensions
COOLING SYSTEM
Removal and installation, Fan belt adjustment
ELECTRICAL SYSTEM
Console box, Major components, Lamp bulb specifications,
Batteries, Electrical system schematic
POWER TRAIN
2-speed transmission, 3-speed transmission, Gear ratios, Removal and
installation, Engine and transmission unit
2-SPEED POWERSHIFT TRANSMISSION
Torque converter, Transmission, Power flow, Control valve,
Main regulator valve, Hydraulic controls, Speed selector system,
Control system
3-SPEED POWERSHIFT TRANSMISSION
Torque converter, Transmission, Power flow, Control valve,
Main regulator valve, Hydraulic controls, Speed selector system,
Control system
FRONT AXLE AND REDUCTION DIFFERENTIAL
Front wheels (tires), Front axle and Reduction differential
REAR AXLE Rear axle, Power cylinder, Minimum turning radius
BRAKE SYSTEM
Wheel brake system, Brake control valve, Air master, Air governor,
Air dryer, Parking brake, Testing and Adjusting
STEERING SYSTEM
Steering control valve, Tilt steering assembly
HYDRAULIC SYSTEM
Hydraulic system, Hydraulic tank, Gear pump, Priority valve, Control
valve, Flow regulator valve, Down safety valve, Lift and tilt cylinders
MASTS AND FORKS
Dual-stage panoramic mast (Simplex mast),
Triple-stage full free panoramic mast (Triplex mast)
SERVICE DATA
Maintenance chart, Tightening torque for standard bolts and nuts,
Periodic replacement parts, Lubrication instructions, Weight of major
components, Special tools
2. Low Noise Options Supplement Service manual, PDF, 26 Pages
3. 6D16 Diesel Engine Service Manual, PDF, 305 Pages
Contents:
HOW TO READ THIS MANUAL
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
COOLING
INTAKE AND EXHAUST
ELECTRICAL SYSTEM
SPECIAL EQUIPMENT .
Original Illustrated Factory Workshop Service Manual for Mitsubishi Diesel Forklift Truck FD-Series.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FD80 (F32B-00011-09999)
FD90 (F32B-50001-59999)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service manual, PDF, 450 Pages
GENERAL INFORMATION
Model view, Track models covered, Serial number locations,
Technical data, Dimensions
COOLING SYSTEM
Removal and installation, Fan belt adjustment
ELECTRICAL SYSTEM
Console box, Major components, Lamp bulb specifications,
Batteries, Electrical system schematic
POWER TRAIN
2-speed transmission, 3-speed transmission, Gear ratios, Removal and
installation, Engine and transmission unit
2-SPEED POWERSHIFT TRANSMISSION
Torque converter, Transmission, Power flow, Control valve,
Main regulator valve, Hydraulic controls, Speed selector system,
Control system
3-SPEED POWERSHIFT TRANSMISSION
Torque converter, Transmission, Power flow, Control valve,
Main regulator valve, Hydraulic controls, Speed selector system,
Control system
FRONT AXLE AND REDUCTION DIFFERENTIAL
Front wheels (tires), Front axle and Reduction differential
REAR AXLE Rear axle, Power cylinder, Minimum turning radius
BRAKE SYSTEM
Wheel brake system, Brake control valve, Air master, Air governor,
Air dryer, Parking brake, Testing and Adjusting
STEERING SYSTEM
Steering control valve, Tilt steering assembly
HYDRAULIC SYSTEM
Hydraulic system, Hydraulic tank, Gear pump, Priority valve, Control
valve, Flow regulator valve, Down safety valve, Lift and tilt cylinders
MASTS AND FORKS
Dual-stage panoramic mast (Simplex mast),
Triple-stage full free panoramic mast (Triplex mast)
SERVICE DATA
Maintenance chart, Tightening torque for standard bolts and nuts,
Periodic replacement parts, Lubrication instructions, Weight of major
components, Special tools
2. Low Noise Options Supplement Service manual, PDF, 26 Pages
3. 6D16 Diesel Engine Service Manual, PDF, 305 Pages
Contents:
HOW TO READ THIS MANUAL
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
COOLING
INTAKE AND EXHAUST
ELECTRICAL SYSTEM
SPECIAL EQUIPMENT .
