This workshop service repair manual covers Komatsu FG and FD series forklift trucks, including models FG10/15/18-20, FG15H/18H-20, FG20/25-16, FG30/35A-16, FG20H/25H-16, FG20N/25N-16, FG30N-16, FD10/15/18-20, FD20/25-16, FD30-16, FD20H/25H-16, and FD30H/35A-16, with specific serial number ranges indicated. Komatsu forklifts are recognized for their durability and reliability in industrial applications. These machines are engineered for demanding operational environments, with FG series typically featuring pneumatic tires and FD series utilizing solid or cushion tires, catering to diverse work conditions. The manual provides comprehensive technical information for these robust machines.
This manual serves as an essential resource for maintaining and repairing your Komatsu forklift. It details procedures for engine, transmission, powertrain, hydraulic, chassis, steering, and brake systems, including disassembly, assembly, and overhaul. Electrical system diagrams and troubleshooting guidance are also provided. Furthermore, the manual includes specifications for fluids, lubrication, and standard tightening torques, along with general maintenance guidelines and information on common wear items. Its well-structured content and high-definition diagrams are designed to assist professional mechanics, service technicians, and owner-operators in ensuring optimal performance and longevity of the equipment.
KOMATSU FG10 FG20 FD20 FD30 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
APPLICABLE MODEL:
Model type........... Serial No.
FG10/15/18-20......M220-650001 and up
FG15H/18H-20.......M221-650001 and up
FG20/25-16.........M225-700001 and up
FG30/35A-16........M226-700001 and up
FG20H/25H-16.......M227-700001 and up
FG20N/25N-16.......M232-700001 and up
FG30N-16...........M233-700001 and up
FD10/15/18-20......M223-650001 and up
FD20/25-16.........M228-300001 and up
FD30-16........... M229-300001 and up
FD20H/25H-16.......M230-300001 and up
FD30H/35A-16.......M231-300001 and up
ENGINE COVERED:
1486 cc 4-CYLINDER NISSAN K15 PETROL ENGINE
2659 cc 4-CYLINDER KOMATSU 4D92E DIESEL ENGINE
2065 cc 4-CYLINDER NISSAN K12 PETROL ENGINE
2488 cc 4-CYLINDER NISSAN K21 PETROL ENGINE
2400 cc 4-CYLINDER NISSAN K25 PETROL ENGINE
3052 cc 4-CYLINDER KOMATSU 4D94LE DIESEL ENGINE
3318 cc 4-CYLINDER KOMATSU 4D98E DIESEL ENGINE
CONTENTS:
GENERAL AND SPECIFICATIONS
STANDARD TIGHTENING TORQUE
MEASUREMENT OF COMPRESSION
DESIGNATED FUEL AND LUBRICATING OIL
OVERALL DISASSEMBLY AND ASSEMBLY
WEIGHT TABLE-MAST
LIFT CYLINDER
ENGINE SYSTEM
CLUTCH AND TORQUE CONVERTER
TRANSMISSION
DRIVE AXLE
ALIGNMENT OF POWER TRAIN
STEERING AXLE
POWER STEERING
DIFFERENTIAL
WHEEL BRAKE
BRAKE MASTER CYLINDER
COMBINATION SWITCH
LIFT CYLINDER
TILT CYLINDER
TRAVELING SYSTEM
HYDRAULIC SYSTEM
CONVERSION TABLE
CHASSIS AND SAFETY SYSTEM
CONTROL VALVE
RESERVOIR AASEMBLY
HYDRAULIC PUMP
PROPELER SFAFT
STRUCTURE AND FUNCTION
WORK EQUIPMENT CONTROL VALVE
VEHICLE CONTROLLER
HYDRAULIC CIRCUIT DRAWING
ELECTRICAL CIRCUIT DRAWING
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
KOMATSU FG10 FG20 FD20 FD30 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
APPLICABLE MODEL:
Model type........... Serial No.
FG10/15/18-20......M220-650001 and up
FG15H/18H-20.......M221-650001 and up
FG20/25-16.........M225-700001 and up
FG30/35A-16........M226-700001 and up
FG20H/25H-16.......M227-700001 and up
FG20N/25N-16.......M232-700001 and up
FG30N-16...........M233-700001 and up
FD10/15/18-20......M223-650001 and up
FD20/25-16.........M228-300001 and up
FD30-16........... M229-300001 and up
FD20H/25H-16.......M230-300001 and up
FD30H/35A-16.......M231-300001 and up
ENGINE COVERED:
1486 cc 4-CYLINDER NISSAN K15 PETROL ENGINE
2659 cc 4-CYLINDER KOMATSU 4D92E DIESEL ENGINE
2065 cc 4-CYLINDER NISSAN K12 PETROL ENGINE
2488 cc 4-CYLINDER NISSAN K21 PETROL ENGINE
2400 cc 4-CYLINDER NISSAN K25 PETROL ENGINE
3052 cc 4-CYLINDER KOMATSU 4D94LE DIESEL ENGINE
3318 cc 4-CYLINDER KOMATSU 4D98E DIESEL ENGINE
CONTENTS:
GENERAL AND SPECIFICATIONS
STANDARD TIGHTENING TORQUE
MEASUREMENT OF COMPRESSION
DESIGNATED FUEL AND LUBRICATING OIL
OVERALL DISASSEMBLY AND ASSEMBLY
WEIGHT TABLE-MAST
LIFT CYLINDER
ENGINE SYSTEM
CLUTCH AND TORQUE CONVERTER
TRANSMISSION
DRIVE AXLE
ALIGNMENT OF POWER TRAIN
STEERING AXLE
POWER STEERING
DIFFERENTIAL
WHEEL BRAKE
BRAKE MASTER CYLINDER
COMBINATION SWITCH
LIFT CYLINDER
TILT CYLINDER
TRAVELING SYSTEM
HYDRAULIC SYSTEM
CONVERSION TABLE
CHASSIS AND SAFETY SYSTEM
CONTROL VALVE
RESERVOIR AASEMBLY
HYDRAULIC PUMP
PROPELER SFAFT
STRUCTURE AND FUNCTION
WORK EQUIPMENT CONTROL VALVE
VEHICLE CONTROLLER
HYDRAULIC CIRCUIT DRAWING
ELECTRICAL CIRCUIT DRAWING
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
